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| Section | Weight | Objectives |
|---|
| Topic 1: Metrology | 26% | - Measurement Techniques
- 1. Surface finish measurement
- 2. Angular measurement
- 3. Linear and dimensional measurement
- 4. Thread measurement
- 5. Gauge R&R (Repeatability and Reproducibility)
- Calibration
- 1. Traceability to national standards (NIST)
- 2. Out-of-calibration procedures
- 3. Calibration systems and schedules
- Common Measurement Tools
- 1. Micrometers (outside, inside, depth)
- 2. Dial indicators
- 3. Pin gauges, thread gauges, ring gauges
- 4. Height gauges
- 5. Calipers (dial, digital, vernier)
- 6. Gauge blocks
- Special Measurement Equipment
- 1. Coordinate Measuring Machines (CMM)
- 2. Hardness testers
- 3. Surface plates and height standards
- 4. Thread measuring wires
- 5. Optical comparators (shadow graphs)
|
| Topic 2: Technical Mathematics | 19% | - Geometry
- 1. Area, volume, and perimeter calculations
- 2. Properties of circles, angles, and triangles
- 3. Coordinate systems (polar, Cartesian)
- Trigonometry
- 1. Right triangle solutions
- 2. Pythagorean theorem
- 3. Trigonometric functions (sine, cosine, tangent)
- Algebra
- 1. Linear equations
- 2. Ratio and proportion
- 3. Transposition of formulas
- Basic Shop Math
- 1. Arithmetic operations (addition, subtraction, multiplication, division)
- 2. Fractions, decimals, and percentages
- 3. Order of operations
- Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
|
| Topic 3: Inspection and Test | 33% | - Blueprint Reading
- 1. Drawing types and views
- 2. Dimensioning and tolerancing (GD&T basics)
- 3. Symbols and abbreviations
- 4. Material and finish specifications
- Nondestructive Testing (NDT)
- 1. Liquid penetrant testing
- 2. Magnetic particle testing
- 3. Visual inspection
- Inspection Planning and Processes
- 1. In-Process Inspection (IPI)
- 2. First Article Inspection (FAI)
- 3. Final Inspection
- 4. Receiving Inspection
- Sampling
- 1. Sampling concepts (lot, sample size)
- 2. AQL (Acceptable Quality Level)
- 3. OC curves
- 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
|
| Topic 4: Quality Assurance | 22% | - Statistical Process Control (SPC)
- 1. Process capability (Cp, Cpk)
- 2. Variables and attributes data
- 3. Control charts (X-bar, R, p, c charts)
- Quality Basics
- 1. Customer-supplier relations
- 2. Cost of quality (prevention, appraisal, failure)
- 3. Quality management systems (ISO 9001 overview)
- Quality Audits and Documentation
- 1. Record keeping and traceability
- 2. Document control
- 3. Audit types (internal, external, product, process)
- Root Cause Analysis and Corrective Action
- 1. Corrective and Preventive Actions (CAPA)
- 2. Material Review Board (MRB)
- 3. Nonconforming product control
- 4. 5 Whys, Fishbone diagrams
|
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CQI Valid Exam Pattern & Certification CQI Test Answers
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ASQ Certified Quality Inspector Sample Questions (Q184-Q189):
NEW QUESTION # 184
When developing a calibration program, what is usually the first step?
Response:
- A. Give each piece of equipment a specific identifiable number and establish frequency of calibration
- B. Purchase traceable standards
- C. Identify all equipment that is used for measuring product quality or controlling important variables
- D. Ensure all equipment on the compound is capable of accuracy and precision
Answer: C
NEW QUESTION # 185
An inspector wants to determine how much stretching a part can endure without deforming. An appropriate test is Response:
- A. Tension
- B. Torque
- C. Rockwell hardness
- D. Compression
Answer: A
NEW QUESTION # 186
What type of testing can determine internal defect and requires a couple material such as water of glycerine?
Response:
- A. X-ray
- B. Liquid penetrant
- C. Ultrasonic
- D. Machine vision
Answer: C
NEW QUESTION # 187
Which of the following sampling plans rejects a lot based on the number of nonconformities of individual units?
Response:
- A. Double sampling.
- B. Variable.
- C. Single sampling.
- D. Stratified.
Answer: C
NEW QUESTION # 188
All of the following statements are true about electronic gages EXCEPT:
Response:
- A. Parallax errors are likely to occur.
- B. Very light gaging forces are achievable.
- C. They produce signals transferable by any electrical conductor.
- D. Voltage variations are proportional to sensed displacements.
Answer: A
NEW QUESTION # 189
......
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