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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Quality Audits and Documentation
  • 1. Document control
  • 2. Audit types (internal, external, product, process)
  • 3. Record keeping and traceability
- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Nonconforming product control
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. Material Review Board (MRB)
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Variables and attributes data
  • 3. Control charts (X-bar, R, p, c charts)
Technical Mathematics19%- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Area, volume, and perimeter calculations
  • 3. Coordinate systems (polar, Cartesian)
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Algebra
  • 1. Linear equations
  • 2. Ratio and proportion
  • 3. Transposition of formulas
- Basic Shop Math
  • 1. Order of operations
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Fractions, decimals, and percentages
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Liquid penetrant testing
  • 3. Magnetic particle testing
- Sampling
  • 1. OC curves
  • 2. AQL (Acceptable Quality Level)
  • 3. Sampling concepts (lot, sample size)
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Material and finish specifications
  • 3. Drawing types and views
  • 4. Dimensioning and tolerancing (GD&T basics)
- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. Final Inspection
  • 3. Receiving Inspection
  • 4. First Article Inspection (FAI)
Metrology26%- Calibration
  • 1. Calibration systems and schedules
  • 2. Traceability to national standards (NIST)
  • 3. Out-of-calibration procedures
- Measurement Techniques
  • 1. Thread measurement
  • 2. Linear and dimensional measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Angular measurement
  • 5. Surface finish measurement
- Special Measurement Equipment
  • 1. Coordinate Measuring Machines (CMM)
  • 2. Surface plates and height standards
  • 3. Optical comparators (shadow graphs)
  • 4. Thread measuring wires
  • 5. Hardness testers
- Common Measurement Tools
  • 1. Height gauges
  • 2. Gauge blocks
  • 3. Calipers (dial, digital, vernier)
  • 4. Pin gauges, thread gauges, ring gauges
  • 5. Micrometers (outside, inside, depth)
  • 6. Dial indicators

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ASQ Certified Quality Inspector Sample Questions (Q240-Q245):

NEW QUESTION # 240
The most common method for verification that glass has been annealed is by using which of the following nondestructive test methods?
Response:

Answer: C


NEW QUESTION # 241
Which of the following is a drawback of using a pneumatic comparator?
Response:

Answer: B


NEW QUESTION # 242
Inspector errors can be categorized as which of the following?
Response:

Answer: D


NEW QUESTION # 243
Which of the following scales applies to the chi-square test?
Response:

Answer: D


NEW QUESTION # 244
A triangle has two sides adjacent to the 90 angle that measure 6 mm and 20 mm. The length of the hypotenuse is Response:

Answer: A


NEW QUESTION # 245
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