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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Quality Assurance22%- Quality Audits and Documentation
  • 1. Document control
  • 2. Record keeping and traceability
  • 3. Audit types (internal, external, product, process)
- Quality Basics
  • 1. Customer-supplier relations
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Cost of quality (prevention, appraisal, failure)
- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. 5 Whys, Fishbone diagrams
  • 3. Material Review Board (MRB)
  • 4. Corrective and Preventive Actions (CAPA)
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Process capability (Cp, Cpk)
Topic 2: Technical Mathematics19%- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Pythagorean theorem
  • 3. Right triangle solutions
- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Properties of circles, angles, and triangles
  • 3. Area, volume, and perimeter calculations
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
- Basic Shop Math
  • 1. Order of operations
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Fractions, decimals, and percentages
Topic 3: Metrology26%- Common Measurement Tools
  • 1. Height gauges
  • 2. Dial indicators
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Gauge blocks
  • 5. Calipers (dial, digital, vernier)
  • 6. Micrometers (outside, inside, depth)
- Measurement Techniques
  • 1. Gauge R&R (Repeatability and Reproducibility)
  • 2. Linear and dimensional measurement
  • 3. Angular measurement
  • 4. Thread measurement
  • 5. Surface finish measurement
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Optical comparators (shadow graphs)
  • 3. Hardness testers
  • 4. Surface plates and height standards
  • 5. Coordinate Measuring Machines (CMM)
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Calibration systems and schedules
  • 3. Out-of-calibration procedures
Topic 4: Inspection and Test33%- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. Sampling concepts (lot, sample size)
  • 3. OC curves
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Visual inspection
  • 3. Liquid penetrant testing
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Material and finish specifications
  • 3. Drawing types and views
  • 4. Dimensioning and tolerancing (GD&T basics)
- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. Receiving Inspection
  • 3. First Article Inspection (FAI)
  • 4. In-Process Inspection (IPI)

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ASQ Certified Quality Inspector Sample Questions (Q65-Q70):

NEW QUESTION # 65
Which of the following is the primary reason for developing checklists during audit planning?
Response:

Answer: D


NEW QUESTION # 66
Which of the following is the correct way to open and close a micrometer?
Response:

Answer: C


NEW QUESTION # 67
A control chart is used to control a paper towel line. End product is produced in rolls of varying length 12 inches wide. Nonconformities include tears, improper printing, improper perforations, etc. The control statistic is defects per 100 sheets with one roll constituting a sample.
Which control chart is most appropriate to use?
Response:

Answer: C


NEW QUESTION # 68
What is the primary purpose of audit working papers?
Response:

Answer: B


NEW QUESTION # 69
What is the tolerance of the combined outlet, static mixer, and feed sections based on the chain dimensioning tolerance method?
Response:

Answer: B


NEW QUESTION # 70
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