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| Section | Weight | Objectives |
|---|
| Metrology | 26% | - Special Measurement Equipment
- 1. Optical comparators (shadow graphs)
- 2. Thread measuring wires
- 3. Surface plates and height standards
- 4. Hardness testers
- 5. Coordinate Measuring Machines (CMM)
- Measurement Techniques
- 1. Surface finish measurement
- 2. Linear and dimensional measurement
- 3. Thread measurement
- 4. Angular measurement
- 5. Gauge R&R (Repeatability and Reproducibility)
- Common Measurement Tools
- 1. Height gauges
- 2. Calipers (dial, digital, vernier)
- 3. Gauge blocks
- 4. Dial indicators
- 5. Micrometers (outside, inside, depth)
- 6. Pin gauges, thread gauges, ring gauges
- Calibration
- 1. Out-of-calibration procedures
- 2. Calibration systems and schedules
- 3. Traceability to national standards (NIST)
|
| Quality Assurance | 22% | - Statistical Process Control (SPC)
- 1. Variables and attributes data
- 2. Process capability (Cp, Cpk)
- 3. Control charts (X-bar, R, p, c charts)
- Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Record keeping and traceability
- 3. Document control
- Root Cause Analysis and Corrective Action
- 1. Corrective and Preventive Actions (CAPA)
- 2. Nonconforming product control
- 3. 5 Whys, Fishbone diagrams
- 4. Material Review Board (MRB)
- Quality Basics
- 1. Cost of quality (prevention, appraisal, failure)
- 2. Customer-supplier relations
- 3. Quality management systems (ISO 9001 overview)
|
| Technical Mathematics | 19% | - Trigonometry
- 1. Right triangle solutions
- 2. Pythagorean theorem
- 3. Trigonometric functions (sine, cosine, tangent)
- Measurement Systems
- 1. Unit conversions
- 2. Metric (SI) and Imperial (U.S. Customary) units
- Algebra
- 1. Ratio and proportion
- 2. Transposition of formulas
- 3. Linear equations
- Basic Shop Math
- 1. Order of operations
- 2. Arithmetic operations (addition, subtraction, multiplication, division)
- 3. Fractions, decimals, and percentages
- Geometry
- 1. Coordinate systems (polar, Cartesian)
- 2. Area, volume, and perimeter calculations
- 3. Properties of circles, angles, and triangles
|
| Inspection and Test | 33% | - Nondestructive Testing (NDT)
- 1. Liquid penetrant testing
- 2. Magnetic particle testing
- 3. Visual inspection
- Blueprint Reading
- 1. Symbols and abbreviations
- 2. Material and finish specifications
- 3. Dimensioning and tolerancing (GD&T basics)
- 4. Drawing types and views
- Sampling
- 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 2. AQL (Acceptable Quality Level)
- 3. Sampling concepts (lot, sample size)
- 4. OC curves
- Inspection Planning and Processes
- 1. First Article Inspection (FAI)
- 2. Final Inspection
- 3. In-Process Inspection (IPI)
- 4. Receiving Inspection
|
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ASQ Certified Quality Inspector Sample Questions (Q165-Q170):
NEW QUESTION # 165
What is the primary purpose of audit working papers?
Response:
- A. Supporting document for audit report
- B. Subsequent audits of the same area
- C. Audit personnel evaluation
- D. Evidence of internal controls
Answer: A
NEW QUESTION # 166
A lot of raw material is received at a Pharmaceutical company. It is assigned a lot number which is tied to the manufacturer's lot number. This unique lot number will be used to identify the material because:
Response:
- A. The company wants to know it is now in their inventory
- B. This will allow the lot of material to be traced back to the manufacturer's lot regardless of where it is used
- C. There is a place on the receiving form for it
- D. The company doesn't agree with the manufacturer's numbering system
Answer: B
NEW QUESTION # 167
Which of the following are advantages of automated inspection?
I) Fatigue reduction
II) Increased variation of results
III) Increased inspection points
Response:
- A. II and III only
- B. I and II only
- C. I and III only
- D. I, II, and III
Answer: C
NEW QUESTION # 168
If 2x + x = 20, which of the following is true?
Response:
- A. 2x = 20 + x
- B. -x = 10 + x/2
- C. x = 10 - x/2
- D. x = 20 - x/2
Answer: C
NEW QUESTION # 169
The ability to find the history, application or location of an item or product is:
Response:
- A. Identification
- B. Disposition
- C. Material review
- D. Traceability
Answer: D
NEW QUESTION # 170
......
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