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API API-571 Exam Syllabus Topics:

SectionObjectives
Topic 1: Environmentally Assisted Cracking- Hydrogen-related damage
  • 1. Hydrogen embrittlement
    • 2. Hydrogen blistering
      • 3. Hydrogen induced cracking (HIC)
        - Stress corrosion cracking
        • 1. Chloride stress corrosion cracking
          • 2. Caustic cracking
            Topic 2: Materials Selection and Mitigation- Corrosion control strategies
            • 1. Corrosion inhibitors
              • 2. Coatings and linings
                • 3. Material selection principles
                  Topic 3: Corrosion Mechanisms- Aqueous corrosion
                  • 1. Crevice corrosion
                    • 2. Pitting corrosion
                      • 3. Galvanic corrosion
                        • 4. Uniform corrosion
                          • 5. Microbiologically influenced corrosion (MIC)
                            - High-temperature corrosion
                            • 1. Sulfidation
                              • 2. Oxidation
                                • 3. Carburization
                                  Topic 4: Refining Process-Specific Damage- Hydroprocessing units
                                  • 1. Hydrogen attack mechanisms
                                    • 2. High-pressure hydrogen service degradation
                                      - FCC and sulfur recovery units
                                      • 1. Erosion-corrosion interactions
                                        • 2. High-temperature sulfidic corrosion
                                          Topic 5: Metallurgical Damage Mechanisms- High-temperature degradation
                                          • 1. Creep damage
                                            • 2. Thermal fatigue
                                              • 3. Graphitization
                                                - Embrittlement phenomena
                                                • 1. Temper embrittlement
                                                  • 2. Sigma phase embrittlement
                                                    Topic 6: General Knowledge of Damage Mechanisms- Overview of degradation in refining environments
                                                    • 1. Materials performance fundamentals
                                                      • 2. Damage mechanism classification

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                                                        API Corrosion and Materials Professional Sample Questions (Q35-Q40):

                                                        NEW QUESTION # 35
                                                        Carbonate SCC can occur at relatively low levels of ________ but usually occurs at welds that have not been stressed relieved.

                                                        Answer: B


                                                        NEW QUESTION # 36
                                                        Sulfide stress cracking (SSC) is defined as cracking of metal under the combined action of tensile stress and corrosion in the presence of _________ and _________.

                                                        Answer: A


                                                        NEW QUESTION # 37
                                                        During inspection of a process unit where sulfidation from high-temperature hydrogen exists in H#S streams, the inspector should:

                                                        Answer: B

                                                        Explanation:
                                                        API RP 571 under Sulfidation (High Temperature Sulfidic Corrosion) recommends:
                                                        "Thickness monitoring using ultrasonic testing (UT) or radiographic testing (RT) is the most common method for detection of wall loss due to sulfidation."
                                                        "Sulfidation results in uniform thinning, especially in low Cr steels in hydrogen/H#S environments." (Reference: API RP 571, Section 4.2.1.1 - Sulfidation) Thus, option A is the most appropriate and effective inspection method.


                                                        NEW QUESTION # 38
                                                        Metallic components form a surface __________ when exposed to sulfur compounds. This may react with air (oxygen) and moisture to form sulfur acids (polythionic acid).

                                                        Answer: B


                                                        NEW QUESTION # 39
                                                        (What is the minimum pH value where chloride stress corrosion cracking begins to occur?)

                                                        Answer: C

                                                        Explanation:
                                                        Comprehensive and Detailed Explanation From Exact Extract:
                                                        Per API RP 571, chloride stress corrosion cracking (Cl-SCC) of austenitic stainless steels is strongly influenced by low pH environments in the presence of chlorides, tensile stress, and elevated temperature.
                                                        API RP 571 identifies that:
                                                        * Chloride SCC can initiate at very low pH levels
                                                        * pH values near 2 represent a threshold where aggressive chloride attack and cracking become possible
                                                        * Increasing acidity dramatically increases SCC susceptibility
                                                        Therefore, pH = 2 is the lowest and most critical value listed where chloride SCC can begin.
                                                        Referenced Documents (Study Basis):
                                                        * API RP 571 - Section on Chloride Stress Corrosion Cracking


                                                        NEW QUESTION # 40
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