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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Inspection and Test33%- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Drawing types and views
  • 3. Symbols and abbreviations
  • 4. Material and finish specifications
- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. Receiving Inspection
  • 3. Final Inspection
  • 4. First Article Inspection (FAI)
- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. Sampling concepts (lot, sample size)
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. OC curves
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Liquid penetrant testing
  • 3. Visual inspection
Metrology26%- Measurement Techniques
  • 1. Thread measurement
  • 2. Linear and dimensional measurement
  • 3. Angular measurement
  • 4. Surface finish measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
- Common Measurement Tools
  • 1. Micrometers (outside, inside, depth)
  • 2. Gauge blocks
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Calipers (dial, digital, vernier)
  • 5. Height gauges
  • 6. Dial indicators
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Calibration systems and schedules
  • 3. Out-of-calibration procedures
- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Optical comparators (shadow graphs)
  • 4. Thread measuring wires
  • 5. Surface plates and height standards
Technical Mathematics19%- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)
- Algebra
  • 1. Ratio and proportion
  • 2. Transposition of formulas
  • 3. Linear equations
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Basic Shop Math
  • 1. Order of operations
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Fractions, decimals, and percentages
Quality Assurance22%- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
- Quality Audits and Documentation
  • 1. Document control
  • 2. Record keeping and traceability
  • 3. Audit types (internal, external, product, process)
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Customer-supplier relations
- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. 5 Whys, Fishbone diagrams
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. Nonconforming product control

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ASQ Certified Quality Inspector Sample Questions (Q20-Q25):

NEW QUESTION # 20
What is the lowest common denominator for 5/8 + 7/16 + 3/4?
Response:

Answer: D


NEW QUESTION # 21
In TQM some of the goals are:
Response:

Answer: A


NEW QUESTION # 22
Design validation differs from design verification in which key aspect?
Response:

Answer: D


NEW QUESTION # 23
How many grams are in 1.23 kilograms?
Response:

Answer: A


NEW QUESTION # 24
At startup, a sample was selected for first article inspection. Production continued while the sample was inspected in the QC lab.
In-process inspections using an AQL sampling plan were performed pending first piece inspection results. The first article inspection result indicated the length of the first piece was at the maximum specification limit.
Which of the following would be the most appropriate action to take?
Response:

Answer: D


NEW QUESTION # 25
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