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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Rerating, reclassification, and nameplate updates - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures - Documentation and post-work verification - Authorization and responsibility for work |
| Topic 2: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - Records review and baseline data collection - TML/CML selection and measurement planning - Code scope, jurisdiction, and regulatory requirements - Inspection interval determination and extension rules - Inspection methods and technique selection |
| Topic 3: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Risk-based inspection (RBI) principles and application - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment |
| Topic 4: Design, Materials, and Fabrication Rules | 22% | - Positive material identification (PMI) and traceability - Flanges, bolting, gaskets, and special components - Welding, qualification, and PWHT requirements - ASME Section VIII, V, IX application - Material selection, properties, and toughness requirements - MAWP, thickness, and joint efficiency calculations |
| Topic 5: Damage Mechanisms and Corrosion Assessment | 22% | - High-temperature damage and material degradation - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - Corrosion under insulation (CUI) and environmental degradation - Internal, external, and localized corrosion |
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NEW QUESTION # 167
Whose authorization is required as a minimum prior to the start of any repairs or alterations?
Answer: C
NEW QUESTION # 168
The re-rating of a pressure vessel will be considered complete only when the authorized pressure vessel inspector witnesses which of the following?
Answer: A
NEW QUESTION # 169
After an alteration to a pressure vessel, in lieu of a hydrostatic test, special inspection procedures will be carried out. What must be done prior to carrying out the special inspection procedures?
Answer: D
NEW QUESTION # 170
A restoration work by weld-overlay was carried out or corroded wall of vessel and it can now be used as per the design conditions of the vessel. This activity will be termed as:
Answer: A
Explanation:
Weld overlay does not contribute towards vessel thickness when calculating design pressure and temperature, hence, no change in Integrity Operating window or design input or output
NEW QUESTION # 171
When a RBI assessment is used to increase the typical 10 year inspection limit, it shall be reviewed by a pressure vessel engineer and authorized inspectors at intervals not exceed which of the following?
Answer: D
NEW QUESTION # 172
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