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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Technical Mathematics19%- Trigonometry
  • 1. Pythagorean theorem
  • 2. Right triangle solutions
  • 3. Trigonometric functions (sine, cosine, tangent)
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
Metrology26%- Special Measurement Equipment
  • 1. Surface plates and height standards
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Optical comparators (shadow graphs)
  • 4. Hardness testers
  • 5. Thread measuring wires
- Measurement Techniques
  • 1. Gauge R&R (Repeatability and Reproducibility)
  • 2. Angular measurement
  • 3. Linear and dimensional measurement
  • 4. Thread measurement
  • 5. Surface finish measurement
- Calibration
  • 1. Calibration systems and schedules
  • 2. Traceability to national standards (NIST)
  • 3. Out-of-calibration procedures
- Common Measurement Tools
  • 1. Height gauges
  • 2. Calipers (dial, digital, vernier)
  • 3. Gauge blocks
  • 4. Dial indicators
  • 5. Micrometers (outside, inside, depth)
  • 6. Pin gauges, thread gauges, ring gauges
Quality Assurance22%- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Customer-supplier relations
- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. 5 Whys, Fishbone diagrams
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. Nonconforming product control
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Variables and attributes data
  • 3. Control charts (X-bar, R, p, c charts)
- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Audit types (internal, external, product, process)
  • 3. Document control
Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. Final Inspection
  • 3. Receiving Inspection
  • 4. First Article Inspection (FAI)
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Material and finish specifications
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Drawing types and views
- Sampling
  • 1. OC curves
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling concepts (lot, sample size)

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ASQ Certified Quality Inspector Sample Questions (Q17-Q22):

NEW QUESTION # 17
Which of the following statements is false about the ring gage:
Response:

Answer: D


NEW QUESTION # 18
The primary goal of a calibration system is:
Response:

Answer: D


NEW QUESTION # 19
An engineer reviews a control chart and finds the pattern to show an indication of a mixture. An explanation for this pattern may be a(n):
Response:

Answer: D


NEW QUESTION # 20
The Network Analysis inspector prepares to use the Scalar Network Analyzer. The start-up procedure checklist is as follows:
The above procedure illustrates which principles of quality for software for automated test equipment?

Response:

Answer: A


NEW QUESTION # 21
What type of testing can determine internal defect and requires a couple material such as water of glycerine?
Response:

Answer: C


NEW QUESTION # 22
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