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| Section | Objectives |
|---|
| Topic 1: Damage Mechanisms | - Environment-Assisted Cracking
- 1. Hydrogen-Induced Cracking (HIC) / Stepwise Cracking
- 2. Ethanol Stress Corrosion Cracking (SCC)
- 3. Caustic Stress Corrosion Cracking
- 4. Chloride Stress Corrosion Cracking (Cl-SCC)
- 5. Ammonia Stress Corrosion Cracking
- 6. Carbonate Stress Corrosion Cracking
- 7. Polythionic Acid Stress Corrosion Cracking (PTA-SCC)
- 8. Amine Stress Corrosion Cracking
- 9. Hydrogen Embrittlement
- 10. Sulfide Stress Cracking (SSC) / Hydrogen Stress Cracking
- 11. Stress-Oriented Hydrogen-Induced Cracking (SOHIC)
- High-Temperature Hydrogen Attack (HTHA)
- 1. Decarburization
- 2. Internal Hydrogen Attack (IHA)
- High Temperature Corrosion (800°F / 425°C and above)
- 1. Nitriding
- 2. Metal Dusting
- 3. Fuel Ash Corrosion
- 4. Sulfidation
- 5. Carburization
- 6. Oxidation
- General / Mechanical
- 1. Dissimilar Metal Weld (DMW) Cracking
- 2. Fretting / Fretting Corrosion
- 3. Hydrogen Embrittlement
- 4. Thermal Fatigue
- 5. Metal Dusting
- 6. Fatigue
- 7. Brittle Fracture
- 8. Stress Relief Cracking
- 9. Graphitization
- 10. Temper Embrittlement
- 11. Cavitation
- 12. Sigma Phase Embrittlement
- 13. Corrosion Under Insulation (CUI)
- 14. Zinc Embrittlement
- 15. Galvanic Corrosion
- 16. Softening (Spheroidization)
- 17. 885°F (475°C) Embrittlement
- 18. Atmospheric Corrosion
- 19. Creep / Stress Rupture
- 20. Mechanical Fatigue
- 21. Strain Aging
- 22. Vibration-Induced Fatigue
- 23. Erosion/Erosion-Corrosion
- 24. Liquid Metal Embrittlement (LME)
- Uniform or Localized Loss of Thickness
- 1. Cooling Water Corrosion
- 2. Soil Corrosion
- 3. Caustic Corrosion
- 4. Flue Gas Dew Point Corrosion
- 5. Microbiologically Influenced Corrosion (MIC)
- 6. Boiler Water / Condensate Corrosion
- 7. CO2 Corrosion
- 8. Corrosion Under Insulation (CUI)
- 9. Flow-Accelerated Corrosion (FAC) / Flow-Assisted Corrosion
- 10. Galvanic Corrosion
- 11. Atmospheric Corrosion
- 12. Dealloying (Selective Leaching)
|
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API Corrosion and Materials Professional Sample Questions (Q53-Q58):
NEW QUESTION # 53
Amine cracking has been reported down to ambient temperatures with some amines. __________ temperatures and stress levels _______ the likelihood and severity of cracking.
- A. Increasing increases
- B. Increasing, decreases
- C. Decreasing increases
- D. Increasing, reduces
Answer: A
NEW QUESTION # 54
___________ is when oxygen reacts with carbon steel and other alloys at high temperatures converting the metal to oxide scale.
- A. Oxidation
- B. Dealloying
- C. Thermal fatigue
- D. High temperature corrosion
Answer: D
NEW QUESTION # 55
Naphthenic acid corrosion (NAC) is most severe in what phase of flow?
- A. Hydrocarbon phase
- B. Two phase
- C. Water phase
- D. Vapor phase
Answer: B
Explanation:
API RP 571 on Naphthenic Acid Corrosion (NAC) details:
"NAC is most aggressive in two-phase flow where the shear stress is high, such as in elbows, reducers, and at orifices."
"High velocity and turbulence in two-phase flow strip protective layers and accelerate corrosion." Therefore, option A is the correct and most critical phase.
NEW QUESTION # 56
_________ of the amine system is the most effective way to prevent amine corrosion.
- A. Proper operation
- B. Proper design
- C. Proper concentration
- D. Proper startup
Answer: A
NEW QUESTION # 57
Sulfidation of iron-based alloys usually:
- A. Causes wet hydrogen sulfide cracking of hard welds
- B. Occurs in equipment handling sour water
- C. Occurs only when moisture contacts the surface scale
- D. Occurs at metal temperatures above 500°F (260°C)
Answer: D
Explanation:
API RP 571 and RP 939-C define sulfidation conditions as:
"Sulfidation of iron-based alloys generally becomes significant at temperatures above 500°F (260°C) in hydrocarbon streams with sulfur but without hydrogen."
"For hydrogen-containing environments, this threshold may be reduced to 450°F (230°C)." (Reference: API RP 571, Section 4.2.1.1 - Sulfidation; API RP 939-C, Section 3.1) Therefore, the correct answer is D.
NEW QUESTION # 58
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