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| Section | Weight | Objectives |
|---|
| Topic 1: Quality Assurance | 22% | - Root Cause Analysis and Corrective Action
- 1. Material Review Board (MRB)
- 2. Nonconforming product control
- 3. 5 Whys, Fishbone diagrams
- 4. Corrective and Preventive Actions (CAPA)
- Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Record keeping and traceability
- 3. Document control
- Quality Basics
- 1. Cost of quality (prevention, appraisal, failure)
- 2. Customer-supplier relations
- 3. Quality management systems (ISO 9001 overview)
- Statistical Process Control (SPC)
- 1. Process capability (Cp, Cpk)
- 2. Control charts (X-bar, R, p, c charts)
- 3. Variables and attributes data
|
| Topic 2: Metrology | 26% | - Calibration
- 1. Traceability to national standards (NIST)
- 2. Out-of-calibration procedures
- 3. Calibration systems and schedules
- Special Measurement Equipment
- 1. Surface plates and height standards
- 2. Optical comparators (shadow graphs)
- 3. Coordinate Measuring Machines (CMM)
- 4. Thread measuring wires
- 5. Hardness testers
- Measurement Techniques
- 1. Surface finish measurement
- 2. Thread measurement
- 3. Linear and dimensional measurement
- 4. Gauge R&R (Repeatability and Reproducibility)
- 5. Angular measurement
- Common Measurement Tools
- 1. Pin gauges, thread gauges, ring gauges
- 2. Gauge blocks
- 3. Height gauges
- 4. Micrometers (outside, inside, depth)
- 5. Calipers (dial, digital, vernier)
- 6. Dial indicators
|
| Topic 3: Technical Mathematics | 19% | - Basic Shop Math
- 1. Order of operations
- 2. Fractions, decimals, and percentages
- 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Trigonometry
- 1. Right triangle solutions
- 2. Pythagorean theorem
- 3. Trigonometric functions (sine, cosine, tangent)
- Measurement Systems
- 1. Unit conversions
- 2. Metric (SI) and Imperial (U.S. Customary) units
- Algebra
- 1. Linear equations
- 2. Ratio and proportion
- 3. Transposition of formulas
- Geometry
- 1. Coordinate systems (polar, Cartesian)
- 2. Properties of circles, angles, and triangles
- 3. Area, volume, and perimeter calculations
|
| Topic 4: Inspection and Test | 33% | - Blueprint Reading
- 1. Symbols and abbreviations
- 2. Dimensioning and tolerancing (GD&T basics)
- 3. Material and finish specifications
- 4. Drawing types and views
- Nondestructive Testing (NDT)
- 1. Visual inspection
- 2. Magnetic particle testing
- 3. Liquid penetrant testing
- Inspection Planning and Processes
- 1. First Article Inspection (FAI)
- 2. In-Process Inspection (IPI)
- 3. Final Inspection
- 4. Receiving Inspection
- Sampling
- 1. OC curves
- 2. Sampling concepts (lot, sample size)
- 3. AQL (Acceptable Quality Level)
- 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
|
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CQI real questions - Testking real exam - ASQ Certified Quality Inspector VCE
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ASQ Certified Quality Inspector Sample Questions (Q37-Q42):
NEW QUESTION # 37
A micrometer is so small it can be correctly used to measure with one hand. This statement is:
Response:
- A. True, because the micrometer can be held in place with the pinkie finger
- B. True, because the anvil can rest in the palm of the hand
- C. False, because pressure must be applied on the anvil while it is being held against the reference plane
- D. False, because it is hard to close the micrometer with thumb and index finger
Answer: C
NEW QUESTION # 38
What is the coefficient of the following number written in scientific notation: 1.43 x 1011?
Response:
- A. 0
- B. 1
- C. 1.43
- D. 143,000,000,000
Answer: C
NEW QUESTION # 39
A caliper that is typically used at the mill to accept parts was sent out for calibration. After it came back, the calibration certificate indicated that the caliper was out of spec when it was received by the calibration service. What is the next step?
Response:
- A. Immediately place all product on hold and scrap
- B. Throw the caliper out
- C. Hold the operator responsible for using a caliper that was out of spec
- D. Hold a meeting with appropriate people to find out what impact this has on the product
Answer: D
NEW QUESTION # 40
Of the following, what is the most important reason for audit planning?
Response:
- A. It results in maximizing use of time and resources.
- B. It helps to develop various tactical methods.
- C. It helps examine various auditor selection criteria.
- D. It helps organize various audit-related logistics.
Answer: A
NEW QUESTION # 41
If the capability index (Cp) of a process is less than 1.00, this generally means:
Response:
- A. The process average is less than the control limits
- B. The process is not in statistical control
- C. Either one, or both control limits are outside the tolerance limits
- D. Either one, or both tolerance limits are outside the control limits
Answer: C
NEW QUESTION # 42
......
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