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| Section | Weight | Objectives |
|---|
| Metrology | 26% | - Calibration and traceability
- 1. Calibration standards and procedures
- 2. Measurement System Analysis (MSA, Gage R&R)
- Measurement instruments
- 1. Attribute gauges: go/no-go, thread gauges
- 2. Variable gauges: micrometers, calipers, CMMs
- 3. Surface measurement, optical tools
|
| Inspection and Test | 32% | - Testing methods
- 1. Nonconforming material control and MRB
- 2. Destructive, nondestructive (NDT), hardness testing
- Technical documentation
- 1. Specifications, standards, and drawing interpretation
- 2. Blueprint reading, GD&T symbols and rules
- Sampling and inspection
- 1. Attribute/variable sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 2. First article, receiving, in-process, final inspection
|
| Quality Assurance and Improvement | 23% | - Process control and capability
- 1. Cp, Cpk, Ppk, process analysis
- 2. Control charts for variables and attributes
- Quality systems and tools
- 1. 7 QC tools, problem solving, CAPA
- 2. Quality management principles, audits, documentation
|
| Technical Mathematics | 19% | - Basic shop math
- 1. Fractions, decimals, percentages, conversions
- 2. Algebra, geometry, trigonometry applications
- Basic statistics
- 1. Normal distribution concepts
- 2. Mean, median, mode, range, standard deviation
|
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ASQ Certified Quality Inspector Sample Questions (Q200-Q205):
NEW QUESTION # 200
A machine vision inspection system would not be useful for which of the following applications?
Response:
- A. Classifying new defects
- B. Barcode reading
- C. Counting items on a conveyor belt
- D. Searching for surface defects
Answer: A
NEW QUESTION # 201
Which of the following is the measurement of side C of a triangle when side A measures 6 inches and side B measures 8 inches?
Response:
- A. 10 inches
- B. 6 inches
- C. 48 inches
- D. 12 inches
Answer: A
NEW QUESTION # 202
At startup, a sample was selected for first article inspection. Production continued while the sample was inspected in the QC lab.
In-process inspections using an AQL sampling plan were performed pending first piece inspection results. The first article inspection result indicated the length of the first piece was at the maximum specification limit.
Which of the following would be the most appropriate action to take?
Response:
- A. Place all items manufactured since startup on hold pending 100% re-inspection and corrective action on the machine setup.
- B. Correct the setup and use the in-process AQL sampling inspection results to determine the quality of parts made between the time the sample was selected and when the measurement was found.
- C. Place all items manufactured since startup on hold for another AQL sampling and corrective action on the machine setup.
- D. Do nothing since the first piece was technically inside the specification limits and production has already started.
Answer: A
NEW QUESTION # 203
Kaizen is a Japanese term that refers to:
Response:
- A. Continuous, incremental improvement.
- B. Self-managed work teams.
- C. Stages of group development.
- D. Radical change.
Answer: A
NEW QUESTION # 204
The technique used to calibrate a gage block is known as
Response:
- A. magnetic resonance
- B. ultrasonic
- C. interferometry
- D. liquid penetration
Answer: C
NEW QUESTION # 205
......
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