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| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Process Optimization | 20% | - Process control and SPC - Root cause analysis and corrective action - Lean tools and waste elimination - Design of Experiments (DOE) - Measurement system analysis (MSA/Gage R&R) - Cycle time reduction - Value stream mapping - Statistical process control charts (X-bar, R, S, I-MR, p, np, c, u) - Process capability analysis (Cp, Cpk, Pp, Ppk) |
| Topic 2: Management and Leadership | 17% | - Team leadership and conflict resolution - Coaching and mentoring - Performance metrics and balanced scorecard - Risk assessment and management - Communication and presentation skills |
| Topic 3: Statistical Analysis | 20% | - Correlation and regression analysis - Analysis of variance (ANOVA) - Non-parametric tests - Hypothesis testing (t-test, F-test, chi-square test) - Inferential statistics and confidence intervals - Probability distributions (Normal, Binomial, Poisson, Exponential) - Descriptive statistics (mean, median, mode, std dev, variance) |
| Topic 4: Enterprise-wide Deployment | 6% | - Systems and change management - Team formation and training - Team performance evaluation - Organization objectives and deployment planning |
| Topic 5: DFSS (Design for Six Sigma) | 12% | - Design for manufacturability - QFD (Quality Function Deployment) - Design for reliability and FMEA - IDDOV (Identify, Define, Design, Optimize, Verify) |
| Topic 6: DMAIC | 25% | - Define: VOC, VOB, project charter, SIPOC - Measure: data collection, descriptive statistics, graphical analysis - Control: control plans, SPC, feedback monitoring - Analyze: hypothesis testing, ANOVA, regression, chi-square - Improve: DOE, response surface methodology, optimization |
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NEW QUESTION # 222
One of the methods of testing a Measurement System is to have at least two people take multiple readings from the same instrument and of the same sample set to judge the Repeatability and Reproducibly. This approach is called a ______________ study.
Answer: B
NEW QUESTION # 223
An x-bar and R chart has four part measurements per sample The control limits on the averages chart are 2.996 and 3.256. Assume the process data form a normal distribution. What is the probability that the next part measurement falls outside the control limits?
Answer: E
NEW QUESTION # 224
A Belt working in a supply chain environment has to make a decision to change suppliers of critical raw materials for a new product upgrade. The purchasing manager is depending on the Belt's effort requiring that the average cost of an internal critical raw material component be less than or equal to $4,200 in order to stay within budget. Using a sample of 35 first article components, a Mean of the new product upgrade price of $4,060, and a Standard Deviation of $98 was estimated. In order to increase the Long Term Z value to 4, what is the maximum long term variation in pricing the Belt can accept for his upgraded critical raw material component?
Answer: D
NEW QUESTION # 225
Handling of warranty returns, process improvement team meetings and rework to meet customer expectations are all examples of business costs that are classified as ________________ .
Answer: A
NEW QUESTION # 226
A team's goal is to improve information flow in a payroll function. They make thirty-three Post-It@ notes, each listing an issue for further investigation. After some discussion, they group them into four categories: mandated record keeping, privacy concerns, insurance concerns and transfer concerns. This grouping process is best described by which approach to problem solving?
Answer: B
NEW QUESTION # 227
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