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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Technical Mathematics19%- Algebra
  • 1. Ratio and proportion
  • 2. Linear equations
  • 3. Transposition of formulas
- Basic Shop Math
  • 1. Order of operations
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Fractions, decimals, and percentages
- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Properties of circles, angles, and triangles
  • 3. Area, volume, and perimeter calculations
- Trigonometry
  • 1. Right triangle solutions
  • 2. Pythagorean theorem
  • 3. Trigonometric functions (sine, cosine, tangent)
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
Topic 2: Inspection and Test33%- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. Sampling concepts (lot, sample size)
  • 4. OC curves
- Inspection Planning and Processes
  • 1. Receiving Inspection
  • 2. Final Inspection
  • 3. In-Process Inspection (IPI)
  • 4. First Article Inspection (FAI)
- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Liquid penetrant testing
  • 3. Magnetic particle testing
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Material and finish specifications
  • 3. Drawing types and views
  • 4. Dimensioning and tolerancing (GD&T basics)
Topic 3: Quality Assurance22%- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Record keeping and traceability
  • 3. Document control
- Quality Basics
  • 1. Customer-supplier relations
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Cost of quality (prevention, appraisal, failure)
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Variables and attributes data
  • 3. Control charts (X-bar, R, p, c charts)
- Root Cause Analysis and Corrective Action
  • 1. Corrective and Preventive Actions (CAPA)
  • 2. Material Review Board (MRB)
  • 3. Nonconforming product control
  • 4. 5 Whys, Fishbone diagrams
Topic 4: Metrology26%- Measurement Techniques
  • 1. Angular measurement
  • 2. Gauge R&R (Repeatability and Reproducibility)
  • 3. Linear and dimensional measurement
  • 4. Thread measurement
  • 5. Surface finish measurement
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
- Common Measurement Tools
  • 1. Calipers (dial, digital, vernier)
  • 2. Micrometers (outside, inside, depth)
  • 3. Dial indicators
  • 4. Gauge blocks
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Height gauges
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Optical comparators (shadow graphs)
  • 3. Hardness testers
  • 4. Coordinate Measuring Machines (CMM)
  • 5. Surface plates and height standards

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ASQ Certified Quality Inspector Sample Questions (Q128-Q133):

NEW QUESTION # 128
Often inspection stations do not require full time presence. A usual practice is to collect such stations into a __________ so designed that it will occupy the full time of one person.
Response:

Answer: D


NEW QUESTION # 129
As a precaution when using torque wrenches:
Response:

Answer: B


NEW QUESTION # 130
Performing is the stage of the team evolution in which the team members:
Response:

Answer: C


NEW QUESTION # 131
When constructing an ẍ and R chart, the 3ᶞ upper control limit for ẍ is calculated by the formula:
Response:

Answer: B


NEW QUESTION # 132
Solve for y in the equation 4y + 7 = 19.
Response:

Answer: C


NEW QUESTION # 133
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