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API API-936 Exam Syllabus Topics:

SectionObjectives
Inspection- Inspection techniques
  • 1. Hammer testing
  • 2. Radiographic inspection
  • 3. Core sampling
  • 4. Visual inspection
- Quality verification
  • 1. Documentation requirements
  • 2. Material traceability
  • 3. Acceptance criteria
  • 4. Repair procedures
Post-Installation- Final verification
  • 1. Environmental conditions
  • 2. Lining integrity inspection
  • 3. Sealing requirements
- Dry-out and curing
  • 1. Temperature monitoring
  • 2. Cooling procedures
  • 3. Heat-up schedules
Laboratory Testing Procedures- Material qualification
  • 1. Acceptance and rejection criteria
  • 2. Sample preparation
  • 3. Curing and firing procedures
- Refractory test methods
  • 1. Reheat change testing
  • 2. Abrasion resistance testing
  • 3. Workability index testing
  • 4. Cold crushing strength testing
Applicator and Material Qualification- Qualification procedures
  • 1. Mixing and water control
  • 2. Environmental controls
  • 3. Surface preparation
- Installation methods
  • 1. Ramming
  • 2. Hand packing
  • 3. Casting
  • 4. Gunning
Installation- Installation quality control
  • 1. Production sampling
  • 2. Anchor systems and layouts
  • 3. Flash set recognition
  • 4. Fiber addition procedures
- Installation equipment
  • 1. Casting equipment
  • 2. Gunite equipment
  • 3. Vibration equipment

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API Refractory Personnel Sample Questions (Q36-Q41):

NEW QUESTION # 36
Sections of the lining below minimum thickness shall be:

Answer: D

Explanation:
Per API 936, linings that fall below the minimum thickness must be removed and replaced to maintain structural integrity:
"Areas below the minimum thickness shall be cut out and replaced."
- API Std 936, Section 8.2.1, Thickness Acceptance Criteria
Applying a skim coat (option B) is not an acceptable corrective action for substandard thickness.


NEW QUESTION # 37
Refractories means

Answer: A


NEW QUESTION # 38
Refractory lined pipe used for the transport of hot particulate medium and gases between process vessels is called

Answer: D


NEW QUESTION # 39
From each production run, the testing frequency for erosion service refractory is one sample per:

Answer: C

Explanation:
API 936 establishes quality assurance testing frequencies based on usage, service condition, and criticality of application. Forerosion service refractory, which is subject to high-velocity particle impingement (e.g., in FCCU units), the standard testing frequency isone sample per 2 tons or less. This ensures that each significant quantity used in fabrication is represented by a test sample to verify compressive strength, density, and abrasion resistance.
Failure to meet this frequency may risk undetected variability in raw material batches or mixing inconsistencies.
Reference:


NEW QUESTION # 40
Which function of refractories is to resist temperature?

Answer: C


NEW QUESTION # 41
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