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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. 5 Whys, Fishbone diagrams
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. Nonconforming product control
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Process capability (Cp, Cpk)
- Quality Audits and Documentation
  • 1. Document control
  • 2. Record keeping and traceability
  • 3. Audit types (internal, external, product, process)
Metrology26%- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Calibration systems and schedules
  • 3. Out-of-calibration procedures
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Hardness testers
  • 3. Surface plates and height standards
  • 4. Optical comparators (shadow graphs)
  • 5. Coordinate Measuring Machines (CMM)
- Common Measurement Tools
  • 1. Dial indicators
  • 2. Micrometers (outside, inside, depth)
  • 3. Calipers (dial, digital, vernier)
  • 4. Pin gauges, thread gauges, ring gauges
  • 5. Height gauges
  • 6. Gauge blocks
- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Surface finish measurement
  • 3. Angular measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Thread measurement
Technical Mathematics19%- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Area, volume, and perimeter calculations
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Order of operations
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
- Trigonometry
  • 1. Right triangle solutions
  • 2. Pythagorean theorem
  • 3. Trigonometric functions (sine, cosine, tangent)
Inspection and Test33%- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. Sampling concepts (lot, sample size)
  • 4. OC curves
- Blueprint Reading
  • 1. Drawing types and views
  • 2. Symbols and abbreviations
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Material and finish specifications
- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. In-Process Inspection (IPI)
  • 3. First Article Inspection (FAI)
  • 4. Receiving Inspection
- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Magnetic particle testing
  • 3. Liquid penetrant testing

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ASQ Certified Quality Inspector Sample Questions (Q26-Q31):

NEW QUESTION # 26
The micrometer happens to be open at .950. Your task is to measure the thickness of a piano wire. You close the majority of the gap before you put the micrometer on the wire by:
Response:

Answer: A


NEW QUESTION # 27
An inspector is checking a plastic part for surface defects. Which of these testing methods would work?
Response:

Answer: D


NEW QUESTION # 28
Plug gages and ring gauges have which of the following in common?
Response:

Answer: A


NEW QUESTION # 29
What is the total combined length of these four parts in inches expressed as a decimal 1/64 in., 2/9 in., 7/32 in., and 14/27 in?
Response:

Answer: A


NEW QUESTION # 30
Solve the following for y: 11 + y = - 27
Response:

Answer: A


NEW QUESTION # 31
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