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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Record keeping and traceability
  • 3. Document control
- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. Material Review Board (MRB)
  • 4. 5 Whys, Fishbone diagrams
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Customer-supplier relations
  • 3. Quality management systems (ISO 9001 overview)
Technical Mathematics19%- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Properties of circles, angles, and triangles
  • 3. Area, volume, and perimeter calculations
- Algebra
  • 1. Transposition of formulas
  • 2. Ratio and proportion
  • 3. Linear equations
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Fractions, decimals, and percentages
  • 3. Order of operations
- Trigonometry
  • 1. Pythagorean theorem
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Right triangle solutions
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Visual inspection
  • 3. Liquid penetrant testing
- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. In-Process Inspection (IPI)
  • 3. Receiving Inspection
  • 4. First Article Inspection (FAI)
- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. AQL (Acceptable Quality Level)
  • 4. OC curves
- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Symbols and abbreviations
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Drawing types and views
Metrology26%- Common Measurement Tools
  • 1. Micrometers (outside, inside, depth)
  • 2. Dial indicators
  • 3. Height gauges
  • 4. Calipers (dial, digital, vernier)
  • 5. Gauge blocks
  • 6. Pin gauges, thread gauges, ring gauges
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Surface plates and height standards
  • 3. Hardness testers
  • 4. Optical comparators (shadow graphs)
  • 5. Coordinate Measuring Machines (CMM)
- Measurement Techniques
  • 1. Surface finish measurement
  • 2. Gauge R&R (Repeatability and Reproducibility)
  • 3. Angular measurement
  • 4. Thread measurement
  • 5. Linear and dimensional measurement

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ASQ Certified Quality Inspector Sample Questions (Q243-Q248):

NEW QUESTION # 243

What is the area of the parallelogram shown above? Response:

Answer: B


NEW QUESTION # 244
Given the batch size (lot size), inspection level (LTPD), and AQL value, which of the following sampling plans would be most appropriate to determine the sample size and acceptance criteria?
Response:

Answer: C


NEW QUESTION # 245
An inspector is checking a steel part for subsurface nonmetallic inclusions. Which testing method should be used?
Response:

Answer: B


NEW QUESTION # 246
The blueprint for the top view is given as follows:

Of the other views below which is an incorrect view? Response:

Answer: A


NEW QUESTION # 247
Reading a dial indicator from an angle produces a common measurement error known as Response:

Answer: C


NEW QUESTION # 248
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