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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. Material Review Board (MRB)
  • 3. 5 Whys, Fishbone diagrams
  • 4. Corrective and Preventive Actions (CAPA)
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Record keeping and traceability
  • 3. Document control
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Customer-supplier relations
  • 3. Quality management systems (ISO 9001 overview)
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
Technical Mathematics19%- Basic Shop Math
  • 1. Order of operations
  • 2. Fractions, decimals, and percentages
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Area, volume, and perimeter calculations
- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Algebra
  • 1. Ratio and proportion
  • 2. Transposition of formulas
  • 3. Linear equations
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
Metrology26%- Common Measurement Tools
  • 1. Calipers (dial, digital, vernier)
  • 2. Height gauges
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Gauge blocks
  • 5. Dial indicators
  • 6. Micrometers (outside, inside, depth)
- Measurement Techniques
  • 1. Angular measurement
  • 2. Gauge R&R (Repeatability and Reproducibility)
  • 3. Linear and dimensional measurement
  • 4. Thread measurement
  • 5. Surface finish measurement
- Special Measurement Equipment
  • 1. Coordinate Measuring Machines (CMM)
  • 2. Hardness testers
  • 3. Optical comparators (shadow graphs)
  • 4. Surface plates and height standards
  • 5. Thread measuring wires
- Calibration
  • 1. Calibration systems and schedules
  • 2. Traceability to national standards (NIST)
  • 3. Out-of-calibration procedures
Inspection and Test33%- Sampling
  • 1. OC curves
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling concepts (lot, sample size)
- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Drawing types and views
  • 3. Material and finish specifications
  • 4. Symbols and abbreviations
- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. First Article Inspection (FAI)
  • 3. In-Process Inspection (IPI)
  • 4. Receiving Inspection
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Liquid penetrant testing
  • 3. Visual inspection

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ASQ Certified Quality Inspector Sample Questions (Q297-Q302):

NEW QUESTION # 297
Which of the following diagrams assists in identifying interrelationships?
Response:

Answer: A


NEW QUESTION # 298
How many grams are in 1.23 kilograms?
Response:

Answer: A


NEW QUESTION # 299
The two biggest factors for deciding what calibration interval to assign your equipment are which of the following?
I) The company's calibration policy.
II) The calibration budget.
III) How often the measuring device is used.
IV) Where the measuring device is used.
Response:

Answer: C


NEW QUESTION # 300
A first-article tool sample inspection is performed to ensure that all
Response:

Answer: A


NEW QUESTION # 301
Cylindricity is what type of tolerance when referring to geometric dimensioning and tolerancing?
Response:

Answer: D


NEW QUESTION # 302
......

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