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| Section | Weight | Objectives |
|---|
| Inspection and Test | 33% | - Blueprint Reading
- 1. Symbols and abbreviations
- 2. Material and finish specifications
- 3. Dimensioning and tolerancing (GD&T basics)
- 4. Drawing types and views
- Sampling
- 1. Sampling concepts (lot, sample size)
- 2. AQL (Acceptable Quality Level)
- 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 4. OC curves
- Nondestructive Testing (NDT)
- 1. Magnetic particle testing
- 2. Liquid penetrant testing
- 3. Visual inspection
- Inspection Planning and Processes
- 1. In-Process Inspection (IPI)
- 2. Receiving Inspection
- 3. First Article Inspection (FAI)
- 4. Final Inspection
|
| Technical Mathematics | 19% | - Geometry
- 1. Coordinate systems (polar, Cartesian)
- 2. Properties of circles, angles, and triangles
- 3. Area, volume, and perimeter calculations
- Trigonometry
- 1. Trigonometric functions (sine, cosine, tangent)
- 2. Right triangle solutions
- 3. Pythagorean theorem
- Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
- Basic Shop Math
- 1. Order of operations
- 2. Fractions, decimals, and percentages
- 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Algebra
- 1. Linear equations
- 2. Transposition of formulas
- 3. Ratio and proportion
|
| Quality Assurance | 22% | - Root Cause Analysis and Corrective Action
- 1. 5 Whys, Fishbone diagrams
- 2. Nonconforming product control
- 3. Corrective and Preventive Actions (CAPA)
- 4. Material Review Board (MRB)
- Quality Basics
- 1. Cost of quality (prevention, appraisal, failure)
- 2. Customer-supplier relations
- 3. Quality management systems (ISO 9001 overview)
- Statistical Process Control (SPC)
- 1. Variables and attributes data
- 2. Process capability (Cp, Cpk)
- 3. Control charts (X-bar, R, p, c charts)
- Quality Audits and Documentation
- 1. Record keeping and traceability
- 2. Document control
- 3. Audit types (internal, external, product, process)
|
| Metrology | 26% | - Calibration
- 1. Calibration systems and schedules
- 2. Traceability to national standards (NIST)
- 3. Out-of-calibration procedures
- Special Measurement Equipment
- 1. Hardness testers
- 2. Surface plates and height standards
- 3. Thread measuring wires
- 4. Optical comparators (shadow graphs)
- 5. Coordinate Measuring Machines (CMM)
- Measurement Techniques
- 1. Angular measurement
- 2. Thread measurement
- 3. Gauge R&R (Repeatability and Reproducibility)
- 4. Surface finish measurement
- 5. Linear and dimensional measurement
- Common Measurement Tools
- 1. Height gauges
- 2. Pin gauges, thread gauges, ring gauges
- 3. Micrometers (outside, inside, depth)
- 4. Gauge blocks
- 5. Dial indicators
- 6. Calipers (dial, digital, vernier)
|
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ASQ Certified Quality Inspector Sample Questions (Q61-Q66):
NEW QUESTION # 61
While using a bevel protractor it is important to remember that it only measures the angle between its own parts. This is:
Response:
- A. True, because it is a parallel extension to the base
- B. False, because the protractor is held to the part
- C. True, because the instrument does not measure the angle on the part
- D. False, because it doesn't make sense to measure its own angle
Answer: C
NEW QUESTION # 62
Which of the following is the difference between the true value (master measurement) and the average of the observed measurements of the same part that has the same distribution over the entire measurement range?
Response:
- A. Reproducibility
- B. Stability
- C. Linearity
- D. Repeatability
Answer: C
NEW QUESTION # 63
Which of the following is a benefit of radiographic inspection?
Response:
- A. The ability to detect significant variations in composition
- B. All of the above
- C. Permanent record of raw inspection data
- D. Ability to detect internal flaws
Answer: B
NEW QUESTION # 64
You are taking an inventory of dial indicators in an inspection shop and notice one that has a yellow face. What does this tell you?
Response:
- A. It has a resolution of .0001" or greater
- B. It is a balanced indicator
- C. The indicator has a revolution counter
- D. The readings will be in the metric system
Answer: D
NEW QUESTION # 65
What is the total tolerance of a blueprint dimension that reads 3" .002"?
Response:
- A. 0.002"
- B. 0.001"
- C. 0.003"
- D. 0.004"
Answer: D
NEW QUESTION # 66
......
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