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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Metrology26%- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Out-of-calibration procedures
  • 3. Calibration systems and schedules
- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Thread measuring wires
  • 3. Surface plates and height standards
  • 4. Optical comparators (shadow graphs)
  • 5. Coordinate Measuring Machines (CMM)
- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Pin gauges, thread gauges, ring gauges
  • 3. Height gauges
  • 4. Calipers (dial, digital, vernier)
  • 5. Micrometers (outside, inside, depth)
  • 6. Dial indicators
- Measurement Techniques
  • 1. Angular measurement
  • 2. Linear and dimensional measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Thread measurement
  • 5. Surface finish measurement
Topic 2: Technical Mathematics19%- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
- Algebra
  • 1. Ratio and proportion
  • 2. Linear equations
  • 3. Transposition of formulas
- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Properties of circles, angles, and triangles
  • 3. Area, volume, and perimeter calculations
Topic 3: Quality Assurance22%- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Customer-supplier relations
  • 3. Quality management systems (ISO 9001 overview)
- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Document control
  • 3. Audit types (internal, external, product, process)
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. Material Review Board (MRB)
  • 4. Nonconforming product control
Topic 4: Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Visual inspection
  • 3. Magnetic particle testing
- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Symbols and abbreviations
  • 3. Drawing types and views
  • 4. Material and finish specifications
- Sampling
  • 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 2. Sampling concepts (lot, sample size)
  • 3. OC curves
  • 4. AQL (Acceptable Quality Level)
- Inspection Planning and Processes
  • 1. Receiving Inspection
  • 2. First Article Inspection (FAI)
  • 3. In-Process Inspection (IPI)
  • 4. Final Inspection

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ASQ Certified Quality Inspector Sample Questions (Q35-Q40):

NEW QUESTION # 35
Which of the following is used to describe when measurement is performed using only the unaided human being?
Response:

Answer: C


NEW QUESTION # 36
Solve the following for y: 11 + y = - 27
Response:

Answer: A


NEW QUESTION # 37
Geometric dimensioning and tolerancing defines a basic dimension as:
Response:

Answer: A


NEW QUESTION # 38
An engineer reviews a control chart and finds the pattern to show an indication of a mixture. An explanation for this pattern may be a(n):
Response:

Answer: A


NEW QUESTION # 39
The assumption that the average of subgroup averages of size n is equal to the average of the population from which the samples came is a basis for the:
Response:

Answer: D


NEW QUESTION # 40
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