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API-936 (Refractory Personnel) Certification Exam is an important certification for professionals in the field of refractory engineering. The API-936 Certification program is designed to assess the knowledge and competency of individuals working in the field of refractory engineering. Refractory Personnel certification exam covers a wide range of topics related to refractory engineering, including installation, inspection, testing, and repair of refractory materials.

API-936 (Refractory Personnel) Certification Exam is a globally recognized certification program designed for individuals who are involved in the installation, inspection, testing, and maintenance of refractory materials in various industries such as petrochemical, power generation, and steel manufacturing. Refractory Personnel certification program is developed and administered by the American Petroleum Institute (API), a leading trade association that represents the oil and gas industry.

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API API-936 Exam Syllabus Topics:

TopicDetails
Topic 1
  • Applicator and Material Qualification: This section of the exam is designed for Refractory Applicators and focuses on installation practices and material handling skills needed to ensure quality application of refractory systems. It covers key methods such as gunning, casting, ramming, and hand packing, as well as how to prepare samples and determine the right amount of water for mixing. Candidates must understand formulation basics, equipment use, mock-up and test panel requirements, and how to maintain environmental controls. This domain also emphasizes surface preparation, proper procedures for material qualification, and the documentation expected from applicators during qualification.
Topic 2
  • Post-Installation: This section of the exam measures skills of Commissioning Technicians and focuses on the processes that occur after refractory installation is complete. Topics include post-installation terminology, personnel roles, and documentation requirements. Candidates must understand dry-out and sealing methods such as water misting or membrane curing, along with environmental requirements for proper curing. The section also includes the use of heating equipment, placement of temperature sensors, adherence to manufacturer-recommended heat-up and cooldown schedules, and knowledge of proper heating rates for various refractory types. Lastly, it covers techniques for verifying the integrity of the final lining.
Topic 3
  • Inspection: This section evaluates the knowledge of Refractory Inspectors and focuses on inspection standards, procedures, and techniques used to verify proper refractory installation. It includes key terminology, job specifications, lining design knowledge, and both visual and non-destructive testing methods such as radiography or core sampling. Candidates must also understand the limits of inspection techniques, the importance of material traceability, criteria for acceptance or rejection, repair procedures, and documentation duties. This domain also assesses understanding of curing, dry-out procedures, and proper record-keeping systems.
Topic 4
  • Installation: This section of the exam measures skills of Field Supervisors and includes knowledge needed to oversee and execute refractory installation activities according to quality standards. It involves understanding installation terms, documentation responsibilities, execution planning, and design requirements. Other topics include packaging and storage, surface cleanliness, anchor installation details, and how to properly conduct sampling during production. Candidates must also be familiar with water and fiber mixing processes, environmental temperature controls, and key procedures and equipment for gunite, casting, ramming, and hand packing methods.
Topic 5
  • Laboratory Testing Procedures: This section of the exam measures the skills of Quality Control Technicians and covers the understanding and execution of various laboratory testing methods used in refractory materials. Candidates should be familiar with industry terms and definitions, common test procedures like C704, CCS, PLC, and density, and be able to perform related calculations. The section also assesses knowledge of how to qualify materials, operate testing equipment, prepare samples correctly, and understand dimensional standards. In addition, it includes awareness of materials used, such as ceramic fibers or corrosion coatings, along with curing and firing methods, acceptance and rejection criteria, and proper documentation responsibilities.

API Refractory Personnel Sample Questions (Q33-Q38):

NEW QUESTION # 33
According to API 936, test specimens are required to be held at oven dry temperature for how many hours?

Answer: A

Explanation:
API Std 936 specifies the drying duration for specimens prior to testing as follows:
"Test specimens shall be dried for not less than 12 hours at 230 °F to 250 °F (110 °C to 120 °C) to constant weight."
- API Std 936, Section 6.3.1, Drying Procedure
This ensures the specimens are free of moisture and meet consistent testing conditions.


NEW QUESTION # 34
Enclosure inside the top head of a reactor or regenerator vessel which supports the cyclones and in which gases exiting the cyclone outlets are collected is called

Answer: A


NEW QUESTION # 35
Refractory samples cast during the mock-up are cured for a minimum of:

Answer: B

Explanation:
Mock-up installations serve as a qualification tool to verify that the installation procedures, personnel, and equipment can consistently meet quality standards. API 936 stipulates that refractory samples cast during the mock-up must becured for a minimum of 24 hoursbefore demolding or further processing. This curing period ensures full initial set and adequate strength development of the castable.
Failure to meet this curing requirement can result in incomplete hydration, premature cracking, or misleading performance test results. The 24-hour period allows for optimal moisture retention and chemical reaction completion in hydraulic-bonded castables.
Reference:
API Std 936, Section 6.3.3 - "Samples cast during the mock-up shall be cured in accordance with manufacturer's recommendations but not less than 24 hours under standard conditions."


NEW QUESTION # 36
Selection, installation, inspection, and testing of anchors shall be in accordance with:

Answer: A

Explanation:
API 936 clearly stipulates that the selection, installation, inspection, and testing of anchors must comply with theproject's drawings and specifications. These documents define anchor spacing, type, material, orientation, and welding requirements, which must be followed during construction and QA processes.
API 936 does not defer this responsibility to external documents like API RP 577 or welding codes unless explicitly referenced in the project specifications. QA/QC departments may oversee adherence, but do not define the criteria themselves.
Reference:API Std 936, Section 5.3 - Anchor System Requirements: "Anchor installation shall be in accordance with the project drawings and specifications."


NEW QUESTION # 37
Which term is used to describe a newly installed monolithic refractory lining that has not been exposed to either a dry-out or initial heating?

Answer: C

Explanation:
The API 936 terminology section defines "green refractory" as:
"Green Refractory: A monolithic refractory that has been placed but has not yet been exposed to curing or dryout temperatures."
- API Std 936, Section 3: Definitions
Thus, "green refractory" is the technically correct term for the unheated, freshly installed condition.


NEW QUESTION # 38
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