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AIChE CCPSC Exam Syllabus Topics:

SectionObjectives
Risk-Based Process Safety (RBPS) Framework- Operational Readiness
- Incident Investigation
- Process Knowledge Management
- Compliance with Standards
- Management of Change
- Asset Integrity and Reliability
- Management Review and Continuous Improvement
- Hazard Identification and Risk Analysis
- Operating Procedures
- Conduct of Operations
- Safe Work Practices
- Training and Performance Assurance
- Auditing
- Metrics and Performance Measurement
- Contractor Management
- Emergency Management
- Process Safety Culture

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AIChE CCPS Process Safety Professional Certification Sample Questions (Q108-Q113):

NEW QUESTION # 108
The photo below represents part of the overhead piping for a reactor with a 90 psig maximum allowable working pressure (MAWP). Which of the following statements are correct? (select all that apply)

Answer: C,D

Explanation:
The correct answers are B and D because they highlight subtle but critical deficiencies in the pressure relief system configuration , consistent with CCPS guidance.
Option B is correct because the presence of additional components (such as a pressure gauge connection or trapped pressure between the rupture disc and relief valve) can lead to pressure buildup on the downstream side of the rupture disc . This backpressure increases the effective burst pressure , meaning the disc may not rupture at its intended setpoint, thereby compromising overpressure protection.
Option D is also correct because if the rupture disc is intended to protect the relief valve from corrosion , any leakage, improper installation, or pressure buildup in the space between the disc and valve can negate that protection . For example, corrosive process fluid could still reach the relief valve if the disc is not perfectly leak-tight or if the system is not properly maintained.
Option A is incorrect because current operating pressure does not guarantee safety- relief systems must function correctly during upset conditions . Option C is incorrect because placing a rupture disc upstream of a relief valve is an accepted practice when properly designed.
CCPS emphasizes that improper installation details can significantly degrade relief system performance , even when components appear correct.


NEW QUESTION # 109
Which of the following is not essential to Conduct of Operations:

Answer: B

Explanation:
Comprehensive Explanation (CCPS-based):
The correct answer is B because Conduct of Operations (CoO) strongly emphasizes formalization, clarity, and consistency , not informal or unwritten practices. Relying on "widely understood but unwritten ways" introduces variability, ambiguity, and increased risk of error-key contributors to process safety incidents.
CCPS highlights that effective Conduct of Operations requires documented procedures, clear expectations, and disciplined execution . Informal knowledge ("tribal knowledge") can lead to inconsistent practices, especially during shift changes, training of new personnel, or abnormal situations.
Option A is essential because a strong process safety culture supports adherence to procedures and operational discipline.
Option C is essential because clearly defined roles and responsibilities ensure accountability and proper execution of tasks.
Option D is essential because establishing performance standards provides measurable expectations for safe and reliable operations.
In summary, Conduct of Operations aims to eliminate reliance on informal practices and instead promote structured, written, and standardized approaches to ensure safe, consistent, and reliable plant operation.


NEW QUESTION # 110
Development and documentation of information about the equipment and chemicals is most closely related to which risk based process safety element?

Answer: C

Explanation:
The correct answer is B. Process Knowledge Management (PKM) because this RBPS element specifically focuses on the development, documentation, maintenance, and accessibility of process safety information .
According to CCPS, PKM ensures that accurate and up-to-date information about chemicals, process technology, and equipment design is available throughout the lifecycle of a facility. This includes material safety data, process flow diagrams (PFDs), piping and instrumentation diagrams (P & IDs), equipment specifications, and safe operating limits.
The question explicitly refers to "development and documentation of information," which directly aligns with PKM responsibilities. Without proper process knowledge, organizations cannot effectively perform hazard analysis, operate safely, or manage changes.
Option A (Hazard Identification and Risk Analysis) uses this information but does not focus on creating or maintaining it. Option C (Process Safety Competence) relates to ensuring personnel have the skills and training needed, not managing technical documentation. Option D (Compliance with Standards) involves adhering to codes and regulations, but again does not specifically address building and maintaining process safety information.
Thus, PKM is the foundational RBPS element that supports many others by ensuring accurate, complete, and current technical knowledge is available for safe decision-making.


NEW QUESTION # 111
Which of the following are Hazard Identification and Risk Analysis methods? (Select all that apply)

Answer: B,C,D,F

Explanation:
The correct answers are B (Layer of Protection Analysis), C (Bow-Tie Analysis), D (What-If), and F (FMEA) because these are recognized Hazard Identification and Risk Analysis (HIRA) methodologies within CCPS Risk-Based Process Safety.
What-If analysis is a qualitative method used to systematically evaluate deviations from intended operation by asking structured "what if" questions. FMEA (Failure Modes and Effects Analysis) is a structured technique that identifies potential failure modes, their causes, and consequences, often used during design and early lifecycle stages.
Layer of Protection Analysis (LOPA) is a semi-quantitative method that evaluates risk by analyzing initiating events and independent protection layers, determining whether risk reduction is sufficient. Bow-Tie analysis visually integrates fault trees (causes) and event trees (consequences), helping to identify preventive and mitigative barriers.
Root Cause Analysis (A) and Fishbone Analysis (E) are not HIRA methods; instead, they are incident investigation tools used after an event to determine underlying causes. CCPS clearly distinguishes between proactive hazard analysis (HIRA) and reactive learning methods (incident investigation and root cause analysis).
These HIRA tools are essential for identifying hazards, evaluating risks, and ensuring appropriate safeguards are in place to prevent major process safety incidents.


NEW QUESTION # 112
Which of the following events require a process safety incident investigation? (Select all that apply)

Answer: A,B,C

Explanation:
The correct answers are A (Explosion), C (Toxic release), and E (Runaway reaction) because these events are directly related to loss of containment or loss of control of hazardous process materials or energy , which defines a process safety incident under CCPS guidance.
An explosion (A) is a major process safety event involving uncontrolled energy release. A toxic release (C) represents a loss of containment of hazardous chemicals, posing risks to personnel, the public, and the environment. A runaway reaction (E) is a classic process safety scenario involving loss of control of chemical reactions, often leading to overpressure, fire, or explosion.
Option B (fire in an office building) is not a process safety event because it does not involve process materials or systems. Option D (allergic response) and F (slip, trip, or fall injury) are occupational safety issues , not process safety incidents, as they do not involve failures of process systems or hazardous material containment.
CCPS distinguishes between process safety incidents (low-frequency, high-consequence) and occupational safety incidents (higher frequency, lower consequence) . Investigations in process safety focus on events involving chemical releases, fires, explosions, or loss of process control , making A, C, and E the correct selections.


NEW QUESTION # 113
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