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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Technical Mathematics19%- Trigonometry
  • 1. Pythagorean theorem
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Right triangle solutions
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Algebra
  • 1. Ratio and proportion
  • 2. Transposition of formulas
  • 3. Linear equations
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Order of operations
  • 3. Fractions, decimals, and percentages
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Properties of circles, angles, and triangles
Quality Assurance22%- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)
- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Audit types (internal, external, product, process)
  • 3. Document control
- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. 5 Whys, Fishbone diagrams
  • 3. Nonconforming product control
  • 4. Corrective and Preventive Actions (CAPA)
Metrology26%- Measurement Techniques
  • 1. Gauge R&R (Repeatability and Reproducibility)
  • 2. Linear and dimensional measurement
  • 3. Thread measurement
  • 4. Surface finish measurement
  • 5. Angular measurement
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Calibration systems and schedules
  • 3. Out-of-calibration procedures
- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Optical comparators (shadow graphs)
  • 3. Thread measuring wires
  • 4. Surface plates and height standards
  • 5. Coordinate Measuring Machines (CMM)
- Common Measurement Tools
  • 1. Micrometers (outside, inside, depth)
  • 2. Gauge blocks
  • 3. Height gauges
  • 4. Dial indicators
  • 5. Calipers (dial, digital, vernier)
  • 6. Pin gauges, thread gauges, ring gauges
Inspection and Test33%- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. Receiving Inspection
  • 3. Final Inspection
  • 4. In-Process Inspection (IPI)
- Blueprint Reading
  • 1. Drawing types and views
  • 2. Symbols and abbreviations
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Material and finish specifications
- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Liquid penetrant testing
  • 3. Magnetic particle testing
- Sampling
  • 1. OC curves
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling concepts (lot, sample size)

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ASQ Certified Quality Inspector Sample Questions (Q104-Q109):

NEW QUESTION # 104
The hypotenuse and one leg of a right triangle are 13 and 12. Find the other leg.
Response:

Answer: B


NEW QUESTION # 105
If 2(x + 4) = x which of the following is true?
Response:

Answer: D


NEW QUESTION # 106
During what audit type would the client be more likely not to ignore problems found outside the audit scope?
Response:

Answer: A


NEW QUESTION # 107
The small hole gage:
Response:

Answer: D


NEW QUESTION # 108
Which of the following statements is true about torque wrenches?
Response:

Answer: D


NEW QUESTION # 109
......

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