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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Technical Mathematics19%- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Order of operations
  • 3. Fractions, decimals, and percentages
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Area, volume, and perimeter calculations
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Trigonometry
  • 1. Pythagorean theorem
  • 2. Right triangle solutions
  • 3. Trigonometric functions (sine, cosine, tangent)
- Algebra
  • 1. Linear equations
  • 2. Ratio and proportion
  • 3. Transposition of formulas
Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. 5 Whys, Fishbone diagrams
  • 4. Material Review Board (MRB)
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Record keeping and traceability
  • 3. Document control
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Customer-supplier relations
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Process capability (Cp, Cpk)
Inspection and Test33%- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. In-Process Inspection (IPI)
  • 3. Final Inspection
  • 4. Receiving Inspection
- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Drawing types and views
  • 3. Symbols and abbreviations
  • 4. Material and finish specifications
- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. Sampling concepts (lot, sample size)
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. OC curves
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
Metrology26%- Special Measurement Equipment
  • 1. Optical comparators (shadow graphs)
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Thread measuring wires
  • 4. Surface plates and height standards
  • 5. Hardness testers
- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Gauge R&R (Repeatability and Reproducibility)
  • 3. Surface finish measurement
  • 4. Angular measurement
  • 5. Thread measurement
- Calibration
  • 1. Calibration systems and schedules
  • 2. Traceability to national standards (NIST)
  • 3. Out-of-calibration procedures
- Common Measurement Tools
  • 1. Calipers (dial, digital, vernier)
  • 2. Height gauges
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Gauge blocks
  • 5. Dial indicators
  • 6. Micrometers (outside, inside, depth)

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ASQ Certified Quality Inspector Sample Questions (Q234-Q239):

NEW QUESTION # 234
Inspector errors can be categorized as which of the following?
Response:

Answer: C


NEW QUESTION # 235
In order to eliminate inspector errors which of the following would be effective?
Response:

Answer: B


NEW QUESTION # 236
80,000 square yards is equal to how many acres?
Response:

Answer: D


NEW QUESTION # 237
While using a bevel protractor it is important to remember that it only measures the angle between its own parts. This is:
Response:

Answer: A


NEW QUESTION # 238
Which of the following is not a typical problem of poor data collection?
Response:

Answer: A


NEW QUESTION # 239
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