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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Audit types (internal, external, product, process)
  • 3. Document control
- Root Cause Analysis and Corrective Action
  • 1. Corrective and Preventive Actions (CAPA)
  • 2. Material Review Board (MRB)
  • 3. 5 Whys, Fishbone diagrams
  • 4. Nonconforming product control
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Customer-supplier relations
  • 3. Quality management systems (ISO 9001 overview)
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
Technical Mathematics19%- Algebra
  • 1. Ratio and proportion
  • 2. Linear equations
  • 3. Transposition of formulas
- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Area, volume, and perimeter calculations
  • 3. Coordinate systems (polar, Cartesian)
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Magnetic particle testing
  • 3. Liquid penetrant testing
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Dimensioning and tolerancing (GD&T basics)
  • 3. Drawing types and views
  • 4. Material and finish specifications
- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. Final Inspection
  • 3. Receiving Inspection
  • 4. First Article Inspection (FAI)
- Sampling
  • 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 2. OC curves
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling concepts (lot, sample size)
Metrology26%- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Optical comparators (shadow graphs)
  • 3. Hardness testers
  • 4. Coordinate Measuring Machines (CMM)
  • 5. Surface plates and height standards
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Out-of-calibration procedures
  • 3. Calibration systems and schedules
- Measurement Techniques
  • 1. Angular measurement
  • 2. Thread measurement
  • 3. Surface finish measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Linear and dimensional measurement
- Common Measurement Tools
  • 1. Micrometers (outside, inside, depth)
  • 2. Height gauges
  • 3. Calipers (dial, digital, vernier)
  • 4. Gauge blocks
  • 5. Dial indicators
  • 6. Pin gauges, thread gauges, ring gauges

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ASQ Certified Quality Inspector Sample Questions (Q99-Q104):

NEW QUESTION # 99
An electronic gauge that combines more than one function in a single unit is called which of the following?
Response:

Answer: A


NEW QUESTION # 100
What is the area of a circle that has a diameter of eight inches when π is 3.1416?
Response:

Answer: D


NEW QUESTION # 101
A surface area is 27 in2. Find the area in mm2 to the nearest 0.1 mm2
Response:

Answer: D


NEW QUESTION # 102
An inspector is testing to see how well a part will withstand impact by a hard object. Which of these is the best test to use?
Response:

Answer: C


NEW QUESTION # 103
How many grams are in 1.23 kilograms?
Response:

Answer: D


NEW QUESTION # 104
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