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| Section | Weight | Objectives |
|---|
| Quality Assurance | 22% | - Statistical Process Control (SPC)
- 1. Process capability (Cp, Cpk)
- 2. Variables and attributes data
- 3. Control charts (X-bar, R, p, c charts)
- Root Cause Analysis and Corrective Action
- 1. Nonconforming product control
- 2. 5 Whys, Fishbone diagrams
- 3. Corrective and Preventive Actions (CAPA)
- 4. Material Review Board (MRB)
- Quality Basics
- 1. Quality management systems (ISO 9001 overview)
- 2. Customer-supplier relations
- 3. Cost of quality (prevention, appraisal, failure)
- Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Record keeping and traceability
- 3. Document control
|
| Inspection and Test | 33% | - Blueprint Reading
- 1. Material and finish specifications
- 2. Symbols and abbreviations
- 3. Drawing types and views
- 4. Dimensioning and tolerancing (GD&T basics)
- Inspection Planning and Processes
- 1. Final Inspection
- 2. In-Process Inspection (IPI)
- 3. Receiving Inspection
- 4. First Article Inspection (FAI)
- Nondestructive Testing (NDT)
- 1. Magnetic particle testing
- 2. Liquid penetrant testing
- 3. Visual inspection
- Sampling
- 1. AQL (Acceptable Quality Level)
- 2. Sampling concepts (lot, sample size)
- 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 4. OC curves
|
| Technical Mathematics | 19% | - Basic Shop Math
- 1. Fractions, decimals, and percentages
- 2. Arithmetic operations (addition, subtraction, multiplication, division)
- 3. Order of operations
- Algebra
- 1. Transposition of formulas
- 2. Ratio and proportion
- 3. Linear equations
- Trigonometry
- 1. Right triangle solutions
- 2. Pythagorean theorem
- 3. Trigonometric functions (sine, cosine, tangent)
- Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
- Geometry
- 1. Properties of circles, angles, and triangles
- 2. Area, volume, and perimeter calculations
- 3. Coordinate systems (polar, Cartesian)
|
| Metrology | 26% | - Common Measurement Tools
- 1. Micrometers (outside, inside, depth)
- 2. Dial indicators
- 3. Calipers (dial, digital, vernier)
- 4. Gauge blocks
- 5. Height gauges
- 6. Pin gauges, thread gauges, ring gauges
- Special Measurement Equipment
- 1. Surface plates and height standards
- 2. Hardness testers
- 3. Thread measuring wires
- 4. Coordinate Measuring Machines (CMM)
- 5. Optical comparators (shadow graphs)
- Calibration
- 1. Out-of-calibration procedures
- 2. Traceability to national standards (NIST)
- 3. Calibration systems and schedules
- Measurement Techniques
- 1. Gauge R&R (Repeatability and Reproducibility)
- 2. Thread measurement
- 3. Angular measurement
- 4. Surface finish measurement
- 5. Linear and dimensional measurement
|
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ASQ Certified Quality Inspector Sample Questions (Q235-Q240):
NEW QUESTION # 235
Which of the following is the correct way to open and close a micrometer?
Response:
- A. Hold the adjusting nut and turn the ratchet screw.
- B. Run the thimble across your hand.
- C. Run the thimble across a hard surface.
- D. Hold it by the thimble and twirl it.
Answer: B
NEW QUESTION # 236
Seriousness classifications for quality characteristics and defects are derived from Response:
- A. equipment and processes
- B. inspection error
- C. specifications and failure evidence
- D. maintenance and machine downtime
Answer: C
NEW QUESTION # 237
When determining the calibration frequency for specific test equipment, it is best to calibrate:
Response:
- A. Depending if it is kept in the QA lab or engineering lab
- B. Every 12 months
- C. According to the original calibration certificate
- D. Depending on the frequency of usage
Answer: D
NEW QUESTION # 238
An inspector has been instructed to create a document to record defect information for a new received part. A graphical image of the part is to be included on the form, so the location of the defect can be noted.
What type of document is the inspector expected to create?
Response:
- A. Fishbone diagram.
- B. Tally Sheet.
- C. Flowchart.
- D. Control chart.
Answer: B
NEW QUESTION # 239
Geometric dimensioning and tolerancing defines a basic dimension as:
Response:
- A. the general term applied to a physical portion of a part, such as a surface, pin, tab, hole, or slot.
- B. a numerical value expressed in appropriate units of measure and used to define the size, location, geometric characteristic, or surface texture of a part or part feature.
- C. a numerical value used to describe the theoretically exact size, profile orientation, or location of a feature or datum target.
- D. dimension, usually without tolerance, used for information purposes only.
Answer: C
NEW QUESTION # 240
......
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