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| Section | Weight | Objectives |
|---|
| Topic 1: Quality Assurance | 22% | - Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Record keeping and traceability
- 3. Document control
- Quality Basics
- 1. Customer-supplier relations
- 2. Cost of quality (prevention, appraisal, failure)
- 3. Quality management systems (ISO 9001 overview)
- Statistical Process Control (SPC)
- 1. Process capability (Cp, Cpk)
- 2. Variables and attributes data
- 3. Control charts (X-bar, R, p, c charts)
- Root Cause Analysis and Corrective Action
- 1. 5 Whys, Fishbone diagrams
- 2. Corrective and Preventive Actions (CAPA)
- 3. Nonconforming product control
- 4. Material Review Board (MRB)
|
| Topic 2: Inspection and Test | 33% | - Nondestructive Testing (NDT)
- 1. Magnetic particle testing
- 2. Liquid penetrant testing
- 3. Visual inspection
- Blueprint Reading
- 1. Symbols and abbreviations
- 2. Material and finish specifications
- 3. Drawing types and views
- 4. Dimensioning and tolerancing (GD&T basics)
- Sampling
- 1. AQL (Acceptable Quality Level)
- 2. OC curves
- 3. Sampling concepts (lot, sample size)
- 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Inspection Planning and Processes
- 1. In-Process Inspection (IPI)
- 2. Final Inspection
- 3. First Article Inspection (FAI)
- 4. Receiving Inspection
|
| Topic 3: Technical Mathematics | 19% | - Measurement Systems
- 1. Unit conversions
- 2. Metric (SI) and Imperial (U.S. Customary) units
- Basic Shop Math
- 1. Fractions, decimals, and percentages
- 2. Arithmetic operations (addition, subtraction, multiplication, division)
- 3. Order of operations
- Trigonometry
- 1. Pythagorean theorem
- 2. Trigonometric functions (sine, cosine, tangent)
- 3. Right triangle solutions
- Algebra
- 1. Linear equations
- 2. Ratio and proportion
- 3. Transposition of formulas
- Geometry
- 1. Area, volume, and perimeter calculations
- 2. Properties of circles, angles, and triangles
- 3. Coordinate systems (polar, Cartesian)
|
| Topic 4: Metrology | 26% | - Special Measurement Equipment
- 1. Thread measuring wires
- 2. Hardness testers
- 3. Optical comparators (shadow graphs)
- 4. Surface plates and height standards
- 5. Coordinate Measuring Machines (CMM)
- Calibration
- 1. Calibration systems and schedules
- 2. Out-of-calibration procedures
- 3. Traceability to national standards (NIST)
- Measurement Techniques
- 1. Gauge R&R (Repeatability and Reproducibility)
- 2. Surface finish measurement
- 3. Linear and dimensional measurement
- 4. Angular measurement
- 5. Thread measurement
- Common Measurement Tools
- 1. Height gauges
- 2. Pin gauges, thread gauges, ring gauges
- 3. Micrometers (outside, inside, depth)
- 4. Gauge blocks
- 5. Calipers (dial, digital, vernier)
- 6. Dial indicators
|
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ASQ Certified Quality Inspector Sample Questions (Q59-Q64):
NEW QUESTION # 59
When there is an even number of values listed in descending order, the median is represented by which of the following?
Response:
- A. The middle value
- B. The average of the two middle values
- C. The average of the largest and smallest values
- D. The most frequent value
Answer: B
NEW QUESTION # 60
A lot of raw material is received at a Pharmaceutical company. It is assigned a lot number which is tied to the manufacturer's lot number. This unique lot number will be used to identify the material because:
Response:
- A. The company doesn't agree with the manufacturer's numbering system
- B. This will allow the lot of material to be traced back to the manufacturer's lot regardless of where it is used
- C. The company wants to know it is now in their inventory
- D. There is a place on the receiving form for it
Answer: B
NEW QUESTION # 61
A surface area is 27 in2. Find the area in mm2 to the nearest 0.1 mm2
Response:
- A. 0.1 mm2
- B. 685.8 mm2
- C. 68.6 mm2
- D. 17 419.3 mm2
Answer: D
NEW QUESTION # 62
If the capability index (Cp) of a process is less than 1.00, this generally means:
Response:
- A. The process is not in statistical control
- B. The process average is less than the control limits
- C. Either one, or both tolerance limits are outside the control limits
- D. Either one, or both control limits are outside the tolerance limits
Answer: D
NEW QUESTION # 63
Of the following, what is the most important reason for audit planning?
Response:
- A. It results in maximizing use of time and resources.
- B. It helps to develop various tactical methods.
- C. It helps organize various audit-related logistics.
- D. It helps examine various auditor selection criteria.
Answer: A
NEW QUESTION # 64
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