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| Section | Weight | Objectives |
|---|---|---|
| API STD 936 Core Requirements | 30% | - Quality control guidelines - Documentation and reporting requirements - Roles and responsibilities of personnel |
| Curing, Drying & Post-Installation | 10% | - Curing and firing procedures - Dryout and heating protocols - Defects, repair, and maintenance |
| Refractory Materials & Qualification | 25% | - Types, properties, and specifications - Material qualification testing - Applicator qualification requirements |
| Installation Methods & Procedures | 20% | - Anchors and support systems - Mixing, batching, and placement techniques - Casting, gunning, ramming, hand packing |
| Testing & Inspection | 15% | - Acceptance/rejection criteria - Sample preparation and testing procedures - ASTM test methods (C113, C133, C704, etc.) |
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NEW QUESTION # 41
Refractories containing a substantial amount of silica which is reactive with basic refractories, basic slags, or basic fluxes at high temperatures are known as
Answer: D
NEW QUESTION # 42
The physical attributes testing of manufactured bricks during pre-shipment testing shall require a minimum Acceptable Quality Limit (AQL) of:
Answer: B
Explanation:
API 936 mandates specific AQL values during pre-shipment testing:
"Physical property test results shall meet the specified requirements with a minimum AQL of 5.0 percent."
- API Std 936, Section 5.2.4
Hence, the correct AQL for physical property verification of pre-shipment brick testing is 5%.
NEW QUESTION # 43
Section of transfer line in which flow is in a downward direction is called
Answer: A
NEW QUESTION # 44
Modulus of rupture test for castable refractories, the test specimen shall be
Answer: B
NEW QUESTION # 45
Plastic refractories with a workability index below the manufacturer's minimum required value shall be:
Answer: C
Explanation:
API Std 936 is very specific about the consequences of failing workability index tests:
"Plastic refractory material that fails to meet the minimum manufacturer's workability index shall be subject to requalification testing or discarded."
- API Std 936, Section 6.4.6
No provision is made for adding water or extending mixing, as this would compromise material performance.
Thus:
A is correct.
B and C violate the standard.
D is not a prescribed corrective action in this case.
NEW QUESTION # 46
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