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| Section | Weight | Objectives |
|---|---|---|
| Curing, Drying & Post-Installation | 10% | - Curing and firing procedures - Dryout and heating protocols - Defects, repair, and maintenance |
| Testing & Inspection | 15% | - Sample preparation and testing procedures - Acceptance/rejection criteria - ASTM test methods (C113, C133, C704, etc.) |
| Refractory Materials & Qualification | 25% | - Types, properties, and specifications - Applicator qualification requirements - Material qualification testing |
| API STD 936 Core Requirements | 30% | - Quality control guidelines - Documentation and reporting requirements - Roles and responsibilities of personnel |
| Installation Methods & Procedures | 20% | - Casting, gunning, ramming, hand packing - Anchors and support systems - Mixing, batching, and placement techniques |
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NEW QUESTION # 85
API 936 documentation should content
Answer: A
NEW QUESTION # 86
Which of the following is the appropriate term for testing refractory that was sampled during project site installation in order to confirm that it meets specified physical property standards?
Answer: C
Explanation:
API 936 defines different testing phases for monolithic refractories. As-installed testing refers specifically to the testing of materials that have been installed and cured on site:
"As-installed testing is performed on specimens sampled from the job site and subjected to prescribed laboratory testing to confirm compliance with physical property specifications."
- API Std 936, Section 6.4.7
This is distinct from:
Pre-qualification testing (done before installation),
Hammer testing (a nondestructive field check), and
Visual testing (a general inspection technique).
Thus, the correct term is Option C - As-installed testing.
NEW QUESTION # 87
Sections of the lining below minimum thickness shall be:
Answer: B
Explanation:
Per API 936, linings that fall below the minimum thickness must be removed and replaced to maintain structural integrity:
"Areas below the minimum thickness shall be cut out and replaced."
- API Std 936, Section 8.2.1, Thickness Acceptance Criteria
Applying a skim coat (option B) is not an acceptable corrective action for substandard thickness.
NEW QUESTION # 88
Which of the following does not apply to cold crushing strength (CCS)?
Answer: C
Explanation:
Cold crushing strength testing must conform to ASTM C133, not C1113. ASTM C1113 applies to thermal conductivity measurements using hot-wire techniques, not compressive strength.
"CCS shall be determined in accordance with ASTM C133. The loading surface of the test machine shall be a steel bearing block with a spherical bearing surface."
- API Std 936, Section 6.4.2
Thus:
A is correct (density can affect rate of loading).
B is incorrect, making it the correct answer.
C and D are correct per standard testing procedures.
NEW QUESTION # 89
The maximum angle permitted for gunning below the horizontal is:
Answer: D
Explanation:
According to API Std 936, when applying refractory via pneumatic gunning, the angle below the horizontal must be controlled to avoid rebound and poor bonding.
"For downward gunning, the maximum angle below the horizontal shall be 30°."
- API Std 936, Section 6.6.2.1
This restriction ensures proper adherence and consolidation of refractory materials.
NEW QUESTION # 90
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