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| Section | Weight | Objectives |
|---|
| Quality Assurance | 22% | - Statistical Process Control (SPC)
- 1. Process capability (Cp, Cpk)
- 2. Variables and attributes data
- 3. Control charts (X-bar, R, p, c charts)
- Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Record keeping and traceability
- 3. Document control
- Root Cause Analysis and Corrective Action
- 1. Material Review Board (MRB)
- 2. Nonconforming product control
- 3. 5 Whys, Fishbone diagrams
- 4. Corrective and Preventive Actions (CAPA)
- Quality Basics
- 1. Quality management systems (ISO 9001 overview)
- 2. Customer-supplier relations
- 3. Cost of quality (prevention, appraisal, failure)
|
| Inspection and Test | 33% | - Nondestructive Testing (NDT)
- 1. Visual inspection
- 2. Magnetic particle testing
- 3. Liquid penetrant testing
- Blueprint Reading
- 1. Dimensioning and tolerancing (GD&T basics)
- 2. Drawing types and views
- 3. Symbols and abbreviations
- 4. Material and finish specifications
- Inspection Planning and Processes
- 1. In-Process Inspection (IPI)
- 2. Final Inspection
- 3. First Article Inspection (FAI)
- 4. Receiving Inspection
- Sampling
- 1. Sampling concepts (lot, sample size)
- 2. OC curves
- 3. AQL (Acceptable Quality Level)
- 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
|
| Metrology | 26% | - Special Measurement Equipment
- 1. Coordinate Measuring Machines (CMM)
- 2. Hardness testers
- 3. Optical comparators (shadow graphs)
- 4. Surface plates and height standards
- 5. Thread measuring wires
- Common Measurement Tools
- 1. Pin gauges, thread gauges, ring gauges
- 2. Dial indicators
- 3. Calipers (dial, digital, vernier)
- 4. Gauge blocks
- 5. Height gauges
- 6. Micrometers (outside, inside, depth)
- Measurement Techniques
- 1. Surface finish measurement
- 2. Linear and dimensional measurement
- 3. Gauge R&R (Repeatability and Reproducibility)
- 4. Thread measurement
- 5. Angular measurement
- Calibration
- 1. Calibration systems and schedules
- 2. Traceability to national standards (NIST)
- 3. Out-of-calibration procedures
|
| Technical Mathematics | 19% | - Trigonometry
- 1. Trigonometric functions (sine, cosine, tangent)
- 2. Pythagorean theorem
- 3. Right triangle solutions
- Measurement Systems
- 1. Unit conversions
- 2. Metric (SI) and Imperial (U.S. Customary) units
- Basic Shop Math
- 1. Order of operations
- 2. Arithmetic operations (addition, subtraction, multiplication, division)
- 3. Fractions, decimals, and percentages
- Algebra
- 1. Transposition of formulas
- 2. Ratio and proportion
- 3. Linear equations
- Geometry
- 1. Coordinate systems (polar, Cartesian)
- 2. Properties of circles, angles, and triangles
- 3. Area, volume, and perimeter calculations
|
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ASQ CQI Exam Dumps Pdf: ASQ Certified Quality Inspector - PrepAwayTest Free Demo Download
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ASQ Certified Quality Inspector Sample Questions (Q207-Q212):
NEW QUESTION # 207

How many US gallons are required to fill a rectangular tank 2/3 full that is 180 cm long, 60 cm wide, and 90 cm deep? Response:
- A. 171.18
- B. 972.00
- C. 256.77
- D. 648.00
Answer: A
NEW QUESTION # 208
Which of the following best describes the Six Sigma philosophy?
Response:
- A. A structured management approach for the entire organization, centered on quality, based on the participation of everyone and aimed at long-term success through customer satisfaction.
- B. Daily activity sustaining continuous improvement in which people do rapid experiments to learn how to eliminate waste in business processes.
- C. Teams working on short- to medium-term projects that solve problems which directly impact the bottom line, exposing the "hidden factories" and using statistical methods and data to drive their decisions.
- D. Regularly scheduled rapid improvement events in which the right people come together to find ways to eliminate waste in business processes and implement their solutions very quickly.
Answer: C
NEW QUESTION # 209
Which of the following is a method for determining behavior of materials under axial stretch loading?
Response:
- A. Hardness
- B. Metallography
- C. Force
- D. Tensile
Answer: D
NEW QUESTION # 210
A gage with a set of cartridge or contact gage heads to check several dimensions on a part at the same time is called a(n):
Response:
- A. venturi gage
- B. match gage
- C. multidimension gage
- D. differential gage
Answer: C
NEW QUESTION # 211
It is appropriate to wring gage blocks that have been used on the shop floor during the milling of aluminum widgets. This statement is:
Response:
- A. True, if they didn't get in contact with cutting fluids.
- B. False, because they will have come in contact with chips, dust, and dirt-laden cutting fluids.
- C. True, because they are made of hardened steel.
- D. True, if they are wiped clean.
Answer: B
NEW QUESTION # 212
......
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