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API API-510 Exam Syllabus Topics:

SectionWeightObjectives
Fitness-for-Service, RBI, and Pressure Testing12%- Hydrostatic, pneumatic, and leak testing rules
- Acceptance criteria and post-test evaluation
- Risk-based inspection (RBI) principles and application
- API 579/ASME FFS-1 screening and assessment
Design, Materials, and Fabrication Rules22%- Flanges, bolting, gaskets, and special components
- Material selection, properties, and toughness requirements
- MAWP, thickness, and joint efficiency calculations
- Welding, qualification, and PWHT requirements
- ASME Section VIII, V, IX application
- Positive material identification (PMI) and traceability
Damage Mechanisms and Corrosion Assessment22%- Damage assessment and prioritization
- Cracking mechanisms (environmental, fatigue, creep)
- Corrosion under insulation (CUI) and environmental degradation
- Internal, external, and localized corrosion
- High-temperature damage and material degradation
Repairs, Alterations, Rerating, and Mechanical Integrity16%- Documentation and post-work verification
- Rerating, reclassification, and nameplate updates
- Repair vs alteration definitions and procedures
- Pressure relieving devices and overpressure protection
- Authorization and responsibility for work
Inspection Scope, Planning, and Data Evaluation28%- Inspection interval determination and extension rules
- Code scope, jurisdiction, and regulatory requirements
- Remaining life and corrosion rate calculations
- Inspection methods and technique selection
- Records review and baseline data collection
- TML/CML selection and measurement planning

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API Pressure Vessel Inspector Sample Questions (Q69-Q74):

NEW QUESTION # 69
The best description of Temper embrittlement is:

Answer: A


NEW QUESTION # 70
Inspection for corrosion under insulation (CUI) shall be considered for externally insulated vessels subject to moisture ingress and that operate between which of the following temperature range?

Answer: B


NEW QUESTION # 71
What documentation must be reviewed and updated after any major alteration or repair to a pressure vessel as per API-510?

Answer: C


NEW QUESTION # 72
When determining the corrosion rate for a new vessel involved in changes in service conditions and the probable corrosion rate cannot be determined by either available data or experience of the owner/user, on-stream determination shall be made.
What is the length of service recommended by API-510?

Answer: B


NEW QUESTION # 73
During vessel repairs or alterations, who is required to maintain the welding records?

Answer: A


NEW QUESTION # 74
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