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| Section | Weight | Objectives |
|---|
| Technical Mathematics | 19% | - Basic Shop Math
- 1. Fractions, decimals, and percentages
- 2. Arithmetic operations (addition, subtraction, multiplication, division)
- 3. Order of operations
- Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
- Algebra
- 1. Linear equations
- 2. Ratio and proportion
- 3. Transposition of formulas
- Trigonometry
- 1. Trigonometric functions (sine, cosine, tangent)
- 2. Pythagorean theorem
- 3. Right triangle solutions
- Geometry
- 1. Coordinate systems (polar, Cartesian)
- 2. Properties of circles, angles, and triangles
- 3. Area, volume, and perimeter calculations
|
| Quality Assurance | 22% | - Quality Basics
- 1. Customer-supplier relations
- 2. Quality management systems (ISO 9001 overview)
- 3. Cost of quality (prevention, appraisal, failure)
- Quality Audits and Documentation
- 1. Record keeping and traceability
- 2. Document control
- 3. Audit types (internal, external, product, process)
- Statistical Process Control (SPC)
- 1. Variables and attributes data
- 2. Process capability (Cp, Cpk)
- 3. Control charts (X-bar, R, p, c charts)
- Root Cause Analysis and Corrective Action
- 1. 5 Whys, Fishbone diagrams
- 2. Corrective and Preventive Actions (CAPA)
- 3. Material Review Board (MRB)
- 4. Nonconforming product control
|
| Inspection and Test | 33% | - Inspection Planning and Processes
- 1. Receiving Inspection
- 2. First Article Inspection (FAI)
- 3. Final Inspection
- 4. In-Process Inspection (IPI)
- Sampling
- 1. OC curves
- 2. Sampling concepts (lot, sample size)
- 3. AQL (Acceptable Quality Level)
- 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Blueprint Reading
- 1. Material and finish specifications
- 2. Symbols and abbreviations
- 3. Drawing types and views
- 4. Dimensioning and tolerancing (GD&T basics)
- Nondestructive Testing (NDT)
- 1. Visual inspection
- 2. Liquid penetrant testing
- 3. Magnetic particle testing
|
| Metrology | 26% | - Common Measurement Tools
- 1. Height gauges
- 2. Calipers (dial, digital, vernier)
- 3. Micrometers (outside, inside, depth)
- 4. Pin gauges, thread gauges, ring gauges
- 5. Gauge blocks
- 6. Dial indicators
- Special Measurement Equipment
- 1. Hardness testers
- 2. Coordinate Measuring Machines (CMM)
- 3. Optical comparators (shadow graphs)
- 4. Surface plates and height standards
- 5. Thread measuring wires
- Calibration
- 1. Out-of-calibration procedures
- 2. Traceability to national standards (NIST)
- 3. Calibration systems and schedules
- Measurement Techniques
- 1. Surface finish measurement
- 2. Angular measurement
- 3. Thread measurement
- 4. Gauge R&R (Repeatability and Reproducibility)
- 5. Linear and dimensional measurement
|
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ASQ Certified Quality Inspector Sample Questions (Q192-Q197):
NEW QUESTION # 192
If sides a and b of a right triangle measure three and four inches, what is the length of the hypotenuse?
Response:
- A. 12 inches
- B. 14 inches
- C. 5 inches
- D. 7 inches
Answer: C
NEW QUESTION # 193
Gages and measuring instruments used on the job that are calibrated must be ultimately traceable to which of the following?
Response:
- A. American National Standards Institute
- B. National Institute of Standards and Technology
- C. American Society for Testing and Materials
- D. American Society for Quality
Answer: B
NEW QUESTION # 194
A 27ยฐ right triangle has a 43 inch hypotenuse. Find the leg that is adjacent to the 27ยฐ angle to the nearest 0.1 inch.
Response:
- A. 38.3 in
- B. 48.3 in
- C. 21.9 in
- D. 19.5 in
Answer: A
NEW QUESTION # 195
What are the mean, median, and mode for the following sample?
6, 7, 8, 8, 10, 12
Response:
- A. Mean 8.5, Median 8.5, Mode 8.5
- B. Mean 8.5, Median 8, Mode 8
- C. Mean 8.5, Median 8.5, Mode 8
- D. Mean 10.2, Median 8, Mode 8
Answer: B
NEW QUESTION # 196
You are tasked with inspecting a large number of molded plastic parts with numerous curved surfaces and protrusions. Which method will yield fast results?
Response:
- A. Optical comparator
- B. Using a CMM (Coordinate Measuring Machine)
- C. Laser micrometer
- D. Standard hand tools (including radius gages) and a surface plate
Answer: A
NEW QUESTION # 197
......
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