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| Section | Weight | Objectives |
|---|
| Topic 1: Quality Assurance | 22% | - Root Cause Analysis and Corrective Action
- 1. Nonconforming product control
- 2. Corrective and Preventive Actions (CAPA)
- 3. 5 Whys, Fishbone diagrams
- 4. Material Review Board (MRB)
- Statistical Process Control (SPC)
- 1. Process capability (Cp, Cpk)
- 2. Control charts (X-bar, R, p, c charts)
- 3. Variables and attributes data
- Quality Basics
- 1. Customer-supplier relations
- 2. Quality management systems (ISO 9001 overview)
- 3. Cost of quality (prevention, appraisal, failure)
- Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Record keeping and traceability
- 3. Document control
|
| Topic 2: Technical Mathematics | 19% | - Basic Shop Math
- 1. Order of operations
- 2. Arithmetic operations (addition, subtraction, multiplication, division)
- 3. Fractions, decimals, and percentages
- Geometry
- 1. Coordinate systems (polar, Cartesian)
- 2. Properties of circles, angles, and triangles
- 3. Area, volume, and perimeter calculations
- Algebra
- 1. Transposition of formulas
- 2. Ratio and proportion
- 3. Linear equations
- Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
- Trigonometry
- 1. Pythagorean theorem
- 2. Trigonometric functions (sine, cosine, tangent)
- 3. Right triangle solutions
|
| Topic 3: Metrology | 26% | - Calibration
- 1. Calibration systems and schedules
- 2. Traceability to national standards (NIST)
- 3. Out-of-calibration procedures
- Common Measurement Tools
- 1. Gauge blocks
- 2. Dial indicators
- 3. Micrometers (outside, inside, depth)
- 4. Pin gauges, thread gauges, ring gauges
- 5. Height gauges
- 6. Calipers (dial, digital, vernier)
- Measurement Techniques
- 1. Angular measurement
- 2. Surface finish measurement
- 3. Gauge R&R (Repeatability and Reproducibility)
- 4. Thread measurement
- 5. Linear and dimensional measurement
- Special Measurement Equipment
- 1. Coordinate Measuring Machines (CMM)
- 2. Thread measuring wires
- 3. Surface plates and height standards
- 4. Optical comparators (shadow graphs)
- 5. Hardness testers
|
| Topic 4: Inspection and Test | 33% | - Blueprint Reading
- 1. Drawing types and views
- 2. Material and finish specifications
- 3. Dimensioning and tolerancing (GD&T basics)
- 4. Symbols and abbreviations
- Inspection Planning and Processes
- 1. Final Inspection
- 2. In-Process Inspection (IPI)
- 3. First Article Inspection (FAI)
- 4. Receiving Inspection
- Sampling
- 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 2. Sampling concepts (lot, sample size)
- 3. AQL (Acceptable Quality Level)
- 4. OC curves
- Nondestructive Testing (NDT)
- 1. Visual inspection
- 2. Liquid penetrant testing
- 3. Magnetic particle testing
|
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ASQ Certified Quality Inspector Sample Questions (Q119-Q124):
NEW QUESTION # 119
Which of the following conditions must be met for a process to be in a state of statistical control?
Response:
- A. All variation has been completely removed.
- B. Most of the product output by the process is in specification.
- C. Previously optimal process settings are used.
- D. All subgroup averages and ranges are within control limits.
Answer: D
NEW QUESTION # 120

How many US gallons are required to fill a rectangular tank 2/3 full that is 180 cm long, 60 cm wide, and 90 cm deep? Response:
- A. 171.18
- B. 972.00
- C. 648.00
- D. 256.77
Answer: A
NEW QUESTION # 121
A portion of units obtained from the same location in all containers, racks, bins, or dunnage illustrates which of the following?
Response:
- A. Consumer's risk
- B. Producer's risk
- C. Stratified sampling
- D. Sampling bias
Answer: D
NEW QUESTION # 122
A first-article tool sample inspection is performed to ensure that all
Response:
- A. engineering responsibilities are complete
- B. items in the bill of materials for the tool are correct
- C. purchase order requirements are being satisfied
- D. specified characteristics are being met
Answer: D
NEW QUESTION # 123
If the area of a rectangle is 483.6 square yards and one side is 93.6 feet long, what is the length, in feet, of the other side of the rectangle?
Response:
- A. Insufficient data
- B. 46.5 feet
- C. 15.5 feet
- D. 5.17 feet
Answer: B
NEW QUESTION # 124
......
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