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API API-510 Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Damage Mechanisms and Corrosion Assessment22%- Cracking mechanisms (environmental, fatigue, creep)
- High-temperature damage and material degradation
- Corrosion under insulation (CUI) and environmental degradation
- Damage assessment and prioritization
- Internal, external, and localized corrosion
Topic 2: Design, Materials, and Fabrication Rules22%- ASME Section VIII, V, IX application
- Positive material identification (PMI) and traceability
- Flanges, bolting, gaskets, and special components
- MAWP, thickness, and joint efficiency calculations
- Welding, qualification, and PWHT requirements
- Material selection, properties, and toughness requirements
Topic 3: Inspection Scope, Planning, and Data Evaluation28%- Code scope, jurisdiction, and regulatory requirements
- TML/CML selection and measurement planning
- Inspection interval determination and extension rules
- Records review and baseline data collection
- Remaining life and corrosion rate calculations
- Inspection methods and technique selection
Topic 4: Repairs, Alterations, Rerating, and Mechanical Integrity16%- Authorization and responsibility for work
- Rerating, reclassification, and nameplate updates
- Pressure relieving devices and overpressure protection
- Repair vs alteration definitions and procedures
- Documentation and post-work verification
Topic 5: Fitness-for-Service, RBI, and Pressure Testing12%- Risk-based inspection (RBI) principles and application
- API 579/ASME FFS-1 screening and assessment
- Hydrostatic, pneumatic, and leak testing rules
- Acceptance criteria and post-test evaluation

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API Pressure Vessel Inspector Sample Questions (Q99-Q104):

NEW QUESTION # 99
Explain how API-510 addresses the retrofitting and upgrading of aging pressure vessels to meet modern operational demands.

Answer:

Explanation:
API-510 provides comprehensive guidelines for retrofitting and upgrading aging pressure vessels to meet modern operational demands. This includes assessing the current condition of the vessel, determining the feasibility of upgrades or retrofits, and implementing modifications in compliance with current safety standards. The standard outlines procedures for replacing outdated components with modern materials and technology that enhance performance and safety. Thorough testing and re- certification are required after any retrofitting work to ensure that the vessel continues to operate safely under the new conditions.


NEW QUESTION # 100
If a vessel is subjected to temperatures above design, what may happen

Answer: D


NEW QUESTION # 101
To exempt a vessel from internal inspections, what is the value of the corrosion rate that cannot be exceeded?

Answer: C


NEW QUESTION # 102
When both the ownership and the location of a pressure vessel are changed, what must be done?

Answer: B


NEW QUESTION # 103
Fillet welded on patches require special design considerations, especially relating to which of the following?

Answer: A


NEW QUESTION # 104
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