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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. 5 Whys, Fishbone diagrams
  • 3. Material Review Board (MRB)
  • 4. Corrective and Preventive Actions (CAPA)
- Quality Basics
  • 1. Customer-supplier relations
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Cost of quality (prevention, appraisal, failure)
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
Topic 2: Technical Mathematics19%- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Properties of circles, angles, and triangles
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Trigonometry
  • 1. Right triangle solutions
  • 2. Trigonometric functions (sine, cosine, tangent)
  • 3. Pythagorean theorem
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
- Algebra
  • 1. Ratio and proportion
  • 2. Linear equations
  • 3. Transposition of formulas
Topic 3: Metrology26%- Common Measurement Tools
  • 1. Dial indicators
  • 2. Micrometers (outside, inside, depth)
  • 3. Calipers (dial, digital, vernier)
  • 4. Height gauges
  • 5. Gauge blocks
  • 6. Pin gauges, thread gauges, ring gauges
- Calibration
  • 1. Out-of-calibration procedures
  • 2. Calibration systems and schedules
  • 3. Traceability to national standards (NIST)
- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Angular measurement
  • 3. Thread measurement
  • 4. Surface finish measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
- Special Measurement Equipment
  • 1. Surface plates and height standards
  • 2. Optical comparators (shadow graphs)
  • 3. Thread measuring wires
  • 4. Hardness testers
  • 5. Coordinate Measuring Machines (CMM)
Topic 4: Inspection and Test33%- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. Receiving Inspection
  • 3. Final Inspection
  • 4. In-Process Inspection (IPI)
- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Drawing types and views
  • 3. Dimensioning and tolerancing (GD&T basics)
  • 4. Symbols and abbreviations
- Sampling
  • 1. OC curves
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling concepts (lot, sample size)
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Visual inspection
  • 3. Magnetic particle testing

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ASQ Certified Quality Inspector Sample Questions (Q280-Q285):

NEW QUESTION # 280
In which of the following is the presence of interference bands between the flat and the surface being tested, an indication that the surface is not parallel with the surface of the flat?
Response:

Answer: C


NEW QUESTION # 281
An aerial tower lift truck has just arrived at the inspector's shop to review a craze in the filament wound composite on the bottom side of the boom to see if there is hazardous structural damage. The center of the craze is 35 feet from the bucket. The inspector has to measure the maximum diameter of the craze.
The caliper is dimensioned in millimeters. The maintenance chart is given here:


What classification should the inspector provide for this boom damage? Response:

Answer: C


NEW QUESTION # 282
An inspector is checking a steel part for subsurface nonmetallic inclusions. Which testing method should be used?
Response:

Answer: A


NEW QUESTION # 283
A system is best defined as
Response:

Answer: B


NEW QUESTION # 284
The hypotenuse and one leg of a right triangle are 13 and 12. Find the other leg.
Response:

Answer: D


NEW QUESTION # 285
......

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