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API API-510 Exam Syllabus Topics:

SectionWeightObjectives
Design, Materials, and Fabrication Rules22%- Welding, qualification, and PWHT requirements
- Flanges, bolting, gaskets, and special components
- MAWP, thickness, and joint efficiency calculations
- ASME Section VIII, V, IX application
- Positive material identification (PMI) and traceability
- Material selection, properties, and toughness requirements
Damage Mechanisms and Corrosion Assessment22%- Damage assessment and prioritization
- Cracking mechanisms (environmental, fatigue, creep)
- Internal, external, and localized corrosion
- High-temperature damage and material degradation
- Corrosion under insulation (CUI) and environmental degradation
Inspection Scope, Planning, and Data Evaluation28%- Records review and baseline data collection
- TML/CML selection and measurement planning
- Code scope, jurisdiction, and regulatory requirements
- Inspection methods and technique selection
- Remaining life and corrosion rate calculations
- Inspection interval determination and extension rules
Repairs, Alterations, Rerating, and Mechanical Integrity16%- Documentation and post-work verification
- Rerating, reclassification, and nameplate updates
- Authorization and responsibility for work
- Pressure relieving devices and overpressure protection
- Repair vs alteration definitions and procedures
Fitness-for-Service, RBI, and Pressure Testing12%- Risk-based inspection (RBI) principles and application
- Hydrostatic, pneumatic, and leak testing rules
- API 579/ASME FFS-1 screening and assessment
- Acceptance criteria and post-test evaluation

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API Pressure Vessel Inspector Sample Questions (Q117-Q122):

NEW QUESTION # 117
What can be done to extend the life of a vessel with a corroded area in the shell plate 6 inches from the weld, a joint efficiency of less than 1, and a corrosion thickness currently near the minimum required thickness?

Answer: C


NEW QUESTION # 118
Discuss the implications of deferred maintenance on pressure vessels and how API-510 helps to mitigate these risks.

Answer:

Explanation:
Deferred maintenance on pressure vessels can lead to serious safety risks, including the potential for catastrophic failures. API-510 mitigates these risks by setting strict guidelines for inspection and maintenance schedules based on the condition and service history of the vessels. The standard emphasizes the importance of adhering to these schedules and provides criteria for risk-based inspections that prioritize maintenance tasks based on the urgency and potential impact of defects. This proactive approach helps prevent the deterioration of vessel condition and ensures that maintenance is performed before any serious issues arise.


NEW QUESTION # 119
If local post-weld heat treatment is to be substituted for 360 degree banding, who is required to develop the procedure?

Answer: A


NEW QUESTION # 120
The symbol which indicates ASME code stamping for vessels manufactured to ASME Section VIII Div.1 is

Answer: C

Explanation:
UI is the form filled in by the manufacturer and U2 is filled in by partial Manufacturer of parts. There is no U3 form or stamp, only "U" stamp.


NEW QUESTION # 121
What is the maximum inspection interval for a vessel with a remaining safe operating life of less than four years?

Answer: B


NEW QUESTION # 122
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