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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Risk Based Process Safety (RBPS) Fundamentals15%- Process Safety Culture
  • 1. Leadership and commitment
    • 2. Workforce engagement
      • 3. Compliance and standards
        - Process Safety Competency
        • 1. Knowledge and skills requirements
          • 2. Competency verification
            • 3. Training and development
              Topic 2: Measurement, Audit, and Continuous Improvement15%- Performance Indicators
              • 1. Leading and lagging metrics
                • 2. Data collection and reporting
                  - Audit and Assessment
                  • 1. System effectiveness evaluation
                    • 2. Compliance verification
                      Topic 3: Incident Investigation and Learning15%- Investigation Methodology
                      • 1. Root cause analysis
                        • 2. Evidence collection and analysis
                          - Learning and Improvement
                          • 1. Knowledge sharing and prevention
                            • 2. Corrective actions implementation
                              Topic 4: Process Safety Management Systems30%- Management of Change
                              • 1. Risk assessment for changes
                                • 2. Technical and administrative review
                                  - Asset Integrity and Reliability
                                  • 1. Equipment quality assurance
                                    • 2. Maintenance, inspection, testing
                                      - Process Knowledge Management
                                      • 1. Data management and integrity
                                        • 2. Documentation, P&IDs, design basis
                                          - Operating Procedures and Safe Work Practices
                                          • 1. Permit systems, lockout/tagout
                                            • 2. Procedure development and maintenance
                                              Topic 5: Hazard Identification and Risk Analysis25%- Risk Evaluation and Control
                                              • 1. Inherent safety, prevention, mitigation
                                                • 2. Risk criteria and prioritization
                                                  - Hazard Assessment Methods
                                                  • 1. FMEA, LOPA, Quantitative Risk Analysis
                                                    • 2. HAZOP, What-If, Checklist

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                                                      AIChE CCPS Process Safety Professional Certification Sample Questions (Q56-Q61):

                                                      NEW QUESTION # 56
                                                      Management of Change review should be done: (select all that apply)

                                                      Answer: B,E

                                                      Explanation:
                                                      The correct answers are A and B because CCPS defines Management of Change (MOC) as a systematic process applied to all process-related changes across the lifecycle of a facility .
                                                      Option A is correct because MOC is specifically required for process-related changes , including modifications to equipment, chemicals, technology, procedures, and operating conditions. These changes can introduce new hazards or alter existing risks, making formal review essential.
                                                      Option B is also correct because MOC applies throughout the entire process lifecycle , including design, construction, operation, maintenance, and decommissioning. CCPS emphasizes that changes can occur at any stage, and each must be evaluated for safety impact.
                                                      Option C (replacement in kind) is incorrect because true replacement in kind-where there is no change in specifications or function -does not require MOC. However, careful verification is needed to confirm it is truly identical.
                                                      Option D is incorrect because confirming operational readiness is part of Pre-Startup Safety Review (PSSR) , not MOC itself. Option E relates to auditing or compliance activities , not the purpose of MOC.
                                                      CCPS highlights that effective MOC ensures all changes are reviewed, authorized, and safely implemented , preventing unintended consequences.


                                                      NEW QUESTION # 57
                                                      Which of the following factors affect the ability of a Safety Relief Valve to provide the required overpressure protection on a vessel? (Select all that apply)

                                                      Answer: A,B,E

                                                      Explanation:
                                                      The correct answers are B, D, and E because these factors directly influence the performance, reliability, and capacity of a Safety Relief Valve (SRV), as emphasized in CCPS Mechanical Integrity and pressure relief system design guidance.
                                                      B (inlet and outlet piping design) is critical. Improper inlet piping can cause excessive pressure drop, leading to valve instability or chatter, while poorly designed discharge piping can create backpressure that reduces relieving capacity. CCPS stresses that piping design must meet strict criteria to ensure the valve functions as intended.
                                                      D (material of construction) affects the valve's ability to withstand process conditions such as corrosion, temperature, and chemical compatibility. Incorrect materials can lead to sticking, leakage, or failure to open at the set pressure.
                                                      E (boiling point and temperature of contents) are essential for determining the relieving scenario and required capacity . These properties influence whether the relief is vapor, liquid, or two-phase flow, which directly affects sizing and performance.
                                                      Option A (toxicity) does not affect the mechanical ability of the valve to relieve pressure-it is relevant for consequence analysis, not valve function. C (wind conditions) impacts dispersion after discharge, not the valve's ability to provide overpressure protection.
                                                      CCPS highlights that proper design, installation, and material selection are crucial to ensure reliable pressure relief performance.


                                                      NEW QUESTION # 58
                                                      Which of the following events require a process safety incident investigation? (Select all that apply)

                                                      Answer: C,D,E

                                                      Explanation:
                                                      The correct answers are A (Explosion), C (Toxic release), and E (Runaway reaction) because these events are directly related to loss of containment or loss of control of hazardous process materials or energy , which defines a process safety incident under CCPS guidance.
                                                      An explosion (A) is a major process safety event involving uncontrolled energy release. A toxic release (C) represents a loss of containment of hazardous chemicals, posing risks to personnel, the public, and the environment. A runaway reaction (E) is a classic process safety scenario involving loss of control of chemical reactions, often leading to overpressure, fire, or explosion.
                                                      Option B (fire in an office building) is not a process safety event because it does not involve process materials or systems. Option D (allergic response) and F (slip, trip, or fall injury) are occupational safety issues , not process safety incidents, as they do not involve failures of process systems or hazardous material containment.
                                                      CCPS distinguishes between process safety incidents (low-frequency, high-consequence) and occupational safety incidents (higher frequency, lower consequence) . Investigations in process safety focus on events involving chemical releases, fires, explosions, or loss of process control , making A, C, and E the correct selections.


                                                      NEW QUESTION # 59
                                                      Contractors were installing a heating coil in a small tank. When the job was nearly complete, the workers went on break, but one of them stayed behind and entered the tank alone. It is believed that while doing so, he inadvertently bumped open the nitrogen supply line lever-operated valve. He was later found dead inside the tank. Based only on the information provided in this brief description, which of the RBPS (Risk Based Process Safety) elements most directly apply to this event? (Select all that apply)

                                                      Answer: B,F


                                                      NEW QUESTION # 60
                                                      A contractor has been hired to apply a proprietary coating in an unoccupied process area. The coating has hazardous properties. What documentation should the contractor provide to the site owner before starting work? (Select all that apply)

                                                      Answer: A,B,E

                                                      Explanation:
                                                      The correct answers are A, D, and E because CCPS emphasizes that contractor activities involving hazardous materials must be fully communicated and controlled , regardless of proprietary considerations. Under RBPS elements such as Operating Procedures, Safe Work Practices, and Contractor Management , contractors are required to provide sufficient information to ensure safe execution of work and protection of personnel.
                                                      Option A is correct because detailed procedures for handling and applying hazardous coatings are necessary for understanding risks and ensuring safe execution. Option D is correct because contractors must demonstrate how they will protect site personnel from exposure , including controls such as ventilation, PPE, isolation, or restricted access. Option E is essential because the Safety Data Sheet (SDS) provides critical information about chemical hazards, handling precautions, and emergency response measures, which is required for hazard communication.
                                                      Options B and C are incorrect because safety responsibility is shared , and proprietary technology does not exempt contractors from providing safety-critical information. CCPS clearly states that sufficient hazard information must always be communicated to prevent incidents.
                                                      Ultimately, effective contractor safety management requires transparency of hazards, clear procedures, and defined protective measures before work begins.


                                                      NEW QUESTION # 61
                                                      ......

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