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API API-936 Exam Syllabus Topics:

SectionObjectives
Topic 1: Post-Installation- Dry-out and curing
  • 1. Cooling procedures
  • 2. Temperature monitoring
  • 3. Heat-up schedules
- Final verification
  • 1. Lining integrity inspection
  • 2. Sealing requirements
  • 3. Environmental conditions
Topic 2: Laboratory Testing Procedures- Refractory test methods
  • 1. Workability index testing
  • 2. Reheat change testing
  • 3. Cold crushing strength testing
  • 4. Abrasion resistance testing
- Material qualification
  • 1. Curing and firing procedures
  • 2. Acceptance and rejection criteria
  • 3. Sample preparation
Topic 3: Applicator and Material Qualification- Installation methods
  • 1. Hand packing
  • 2. Gunning
  • 3. Casting
  • 4. Ramming
- Qualification procedures
  • 1. Mixing and water control
  • 2. Environmental controls
  • 3. Surface preparation
Topic 4: Inspection- Inspection techniques
  • 1. Core sampling
  • 2. Hammer testing
  • 3. Radiographic inspection
  • 4. Visual inspection
- Quality verification
  • 1. Documentation requirements
  • 2. Material traceability
  • 3. Repair procedures
  • 4. Acceptance criteria
Topic 5: Installation- Installation quality control
  • 1. Fiber addition procedures
  • 2. Production sampling
  • 3. Anchor systems and layouts
  • 4. Flash set recognition
- Installation equipment
  • 1. Casting equipment
  • 2. Gunite equipment
  • 3. Vibration equipment

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API Refractory Personnel Sample Questions (Q50-Q55):

NEW QUESTION # 50
A change in the length of a specimen measured before and after heating to a specific temperature is referred to as:

Answer: A

Explanation:
Permanent linear change (PLC)measures the irreversible dimensional change of a refractory specimen after it is subjected to a high temperature for a specified duration. It is expressed as a percentage of the original length. This property helps evaluate the stability and thermal compatibility of refractory materials during service.
This is distinct from:
Modulus of rupture (A): a strength test under bending.
Modulus of elasticity (C): a measure of stiffness.
Pyrometric cone equivalent (D): a test for melting behavior.
Reference:
API Std 936 - Referencing ASTM C113 and C356 for permanent linear change testing procedures


NEW QUESTION # 51
Pre-turn around planning means

Answer: C


NEW QUESTION # 52
Sections of the lining below minimum thickness shall be:

Answer: A

Explanation:
Per API 936, linings that fall below the minimum thickness must be removed and replaced to maintain structural integrity:
"Areas below the minimum thickness shall be cut out and replaced."
- API Std 936, Section 8.2.1, Thickness Acceptance Criteria
Applying a skim coat (option B) is not an acceptable corrective action for substandard thickness.


NEW QUESTION # 53
What is the ASTM test designation for cold crush strength?

Answer: B

Explanation:
The correct ASTM designation for testingcold crushing strength (CCS)of refractory materials isASTM C133.
This test determines the load at which a sample fails under compressive stress and is essential for assessing the structural integrity of castable and formed refractories.
ASTM C113 relates to permanent linear change.
ASTM C704 is for abrasion resistance.
ASTM C417 is not related to CCS in this context.
Reference:
API Std 936 references ASTM C133 as the governing method for determining cold crushing strength of refractory samples.
Also validated in API TR 978 -Monolithic Refractories: Properties and Selection


NEW QUESTION # 54
A group of rock minerals having nearly perfect cleavage in one direction and consisting of thin elastic plates and the most common varieties are muscovite and biotite is called

Answer: A


NEW QUESTION # 55
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