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API API-510 Exam Syllabus Topics:

SectionWeightObjectives
Repairs, Alterations, Rerating, and Mechanical Integrity16%- Documentation and post-work verification
- Repair vs alteration definitions and procedures
- Authorization and responsibility for work
- Pressure relieving devices and overpressure protection
- Rerating, reclassification, and nameplate updates
Design, Materials, and Fabrication Rules22%- Welding, qualification, and PWHT requirements
- MAWP, thickness, and joint efficiency calculations
- Material selection, properties, and toughness requirements
- Positive material identification (PMI) and traceability
- ASME Section VIII, V, IX application
- Flanges, bolting, gaskets, and special components
Damage Mechanisms and Corrosion Assessment22%- Damage assessment and prioritization
- Cracking mechanisms (environmental, fatigue, creep)
- Corrosion under insulation (CUI) and environmental degradation
- High-temperature damage and material degradation
- Internal, external, and localized corrosion
Fitness-for-Service, RBI, and Pressure Testing12%- Risk-based inspection (RBI) principles and application
- Acceptance criteria and post-test evaluation
- Hydrostatic, pneumatic, and leak testing rules
- API 579/ASME FFS-1 screening and assessment
Inspection Scope, Planning, and Data Evaluation28%- Inspection methods and technique selection
- Code scope, jurisdiction, and regulatory requirements
- Inspection interval determination and extension rules
- Remaining life and corrosion rate calculations
- TML/CML selection and measurement planning
- Records review and baseline data collection

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API Pressure Vessel Inspector Sample Questions (Q155-Q160):

NEW QUESTION # 155
Under API-510, which type of inspection is mandatory after the alteration of a pressure vessel?

Answer: A


NEW QUESTION # 156
After a vessel has been placed in service, what Code is used to evaluate?

Answer: A


NEW QUESTION # 157
What is the maximum inspection interval for a vessel with a remaining safe operating life of less than four years?

Answer: D


NEW QUESTION # 158
For alterations or repairs on vessels that were previously post-weld heat treated as a code requirement and fabricated of P-1 and P-3 materials, preheating is not to be less than ___________ may be considered as an alternative to PWHT.

Answer: C


NEW QUESTION # 159
When a crack is discovered in a vessel that is in a highly stressed area, what action should you recommend to be considered as a first step in any effort to correct the flaw?

Answer: A


NEW QUESTION # 160
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