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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Quality Assurance22%- Quality Audits and Documentation
  • 1. Document control
  • 2. Record keeping and traceability
  • 3. Audit types (internal, external, product, process)
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Variables and attributes data
  • 3. Process capability (Cp, Cpk)
- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. Nonconforming product control
  • 4. Material Review Board (MRB)
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)
Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. Final Inspection
  • 3. First Article Inspection (FAI)
  • 4. Receiving Inspection
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Dimensioning and tolerancing (GD&T basics)
  • 3. Material and finish specifications
  • 4. Drawing types and views
- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. AQL (Acceptable Quality Level)
  • 4. OC curves
Technical Mathematics19%- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)
- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
- Trigonometry
  • 1. Pythagorean theorem
  • 2. Right triangle solutions
  • 3. Trigonometric functions (sine, cosine, tangent)
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
Metrology26%- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Surface finish measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Thread measurement
  • 5. Angular measurement
- Calibration
  • 1. Calibration systems and schedules
  • 2. Out-of-calibration procedures
  • 3. Traceability to national standards (NIST)
- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Thread measuring wires
  • 3. Optical comparators (shadow graphs)
  • 4. Surface plates and height standards
  • 5. Coordinate Measuring Machines (CMM)
- Common Measurement Tools
  • 1. Height gauges
  • 2. Gauge blocks
  • 3. Dial indicators
  • 4. Calipers (dial, digital, vernier)
  • 5. Micrometers (outside, inside, depth)
  • 6. Pin gauges, thread gauges, ring gauges

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ASQ Certified Quality Inspector Sample Questions (Q308-Q313):

NEW QUESTION # 308
Which of the following is not a typical problem of poor data collection?
Response:

Answer: A


NEW QUESTION # 309
In right triangle ABC, in which C is the right angle, the length of AB is equal to c, the length of AC is equal to b, and the length of BC = a. What is the sin for angle A?
Response:

Answer: D


NEW QUESTION # 310
Performing is the stage of the team evolution in which the team members:
Response:

Answer: A


NEW QUESTION # 311
While using a bevel protractor it is important to remember that it only measures the angle between its own parts. This is:
Response:

Answer: D


NEW QUESTION # 312
What is the total tolerance of a blueprint dimension that reads 3" .002"?
Response:

Answer: B


NEW QUESTION # 313
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