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| Section | Weight | Objectives |
|---|
| Topic 1: Inspection and Test | 33% | - Nondestructive Testing (NDT)
- 1. Visual inspection
- 2. Magnetic particle testing
- 3. Liquid penetrant testing
- Blueprint Reading
- 1. Material and finish specifications
- 2. Drawing types and views
- 3. Symbols and abbreviations
- 4. Dimensioning and tolerancing (GD&T basics)
- Inspection Planning and Processes
- 1. In-Process Inspection (IPI)
- 2. Final Inspection
- 3. First Article Inspection (FAI)
- 4. Receiving Inspection
- Sampling
- 1. OC curves
- 2. AQL (Acceptable Quality Level)
- 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 4. Sampling concepts (lot, sample size)
|
| Topic 2: Quality Assurance | 22% | - Quality Basics
- 1. Customer-supplier relations
- 2. Cost of quality (prevention, appraisal, failure)
- 3. Quality management systems (ISO 9001 overview)
- Root Cause Analysis and Corrective Action
- 1. Corrective and Preventive Actions (CAPA)
- 2. 5 Whys, Fishbone diagrams
- 3. Material Review Board (MRB)
- 4. Nonconforming product control
- Quality Audits and Documentation
- 1. Audit types (internal, external, product, process)
- 2. Record keeping and traceability
- 3. Document control
- Statistical Process Control (SPC)
- 1. Control charts (X-bar, R, p, c charts)
- 2. Variables and attributes data
- 3. Process capability (Cp, Cpk)
|
| Topic 3: Technical Mathematics | 19% | - Trigonometry
- 1. Trigonometric functions (sine, cosine, tangent)
- 2. Right triangle solutions
- 3. Pythagorean theorem
- Basic Shop Math
- 1. Fractions, decimals, and percentages
- 2. Arithmetic operations (addition, subtraction, multiplication, division)
- 3. Order of operations
- Algebra
- 1. Transposition of formulas
- 2. Linear equations
- 3. Ratio and proportion
- Measurement Systems
- 1. Metric (SI) and Imperial (U.S. Customary) units
- 2. Unit conversions
- Geometry
- 1. Area, volume, and perimeter calculations
- 2. Properties of circles, angles, and triangles
- 3. Coordinate systems (polar, Cartesian)
|
| Topic 4: Metrology | 26% | - Common Measurement Tools
- 1. Micrometers (outside, inside, depth)
- 2. Gauge blocks
- 3. Pin gauges, thread gauges, ring gauges
- 4. Height gauges
- 5. Dial indicators
- 6. Calipers (dial, digital, vernier)
- Calibration
- 1. Calibration systems and schedules
- 2. Traceability to national standards (NIST)
- 3. Out-of-calibration procedures
- Special Measurement Equipment
- 1. Thread measuring wires
- 2. Optical comparators (shadow graphs)
- 3. Surface plates and height standards
- 4. Hardness testers
- 5. Coordinate Measuring Machines (CMM)
- Measurement Techniques
- 1. Linear and dimensional measurement
- 2. Angular measurement
- 3. Surface finish measurement
- 4. Thread measurement
- 5. Gauge R&R (Repeatability and Reproducibility)
|
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ASQ Certified Quality Inspector Sample Questions (Q248-Q253):
NEW QUESTION # 248
The variation that is inherent in a process and generally not controllable by the process operator is called which of the following?
Response:
- A. Statistical Process Control
- B. Common cause variation
- C. Measurement error
- D. Special cause variation
Answer: B
NEW QUESTION # 249
What is the coefficient of the following number written in scientific notation: 1.43 x 1011?
Response:
- A. 0
- B. 1.43
- C. 1
- D. 143,000,000,000
Answer: B
NEW QUESTION # 250
Which of the following hardness tests is best suited for plastic and rubber?
Response:
- A. Brinell
- B. Durometer
- C. Rockwell C
- D. Rockwell B
Answer: B
NEW QUESTION # 251
When testing hardness on a large article, in this case, a half-kilometer long railroad rail, what is/are the best choice(s) of considerations that must be addressed by the inspector?
Response:
- A. Large parts that are not easily supported on an anvil should be clamped into place or properly supported.
- B. Having a NIST hardness standard test block available for every tenth indentation along the length of the part.
- C. Using a Vickers microhardness method that measures the area of the indentation.
- D. Identifying a small section of the part where a 'light load' Rockwell method could be used.
Answer: A
NEW QUESTION # 252
You are measuring a part with an angle callout of 38ยฐ +/-2ยฐ. Which of the following can be used for this measurement?
Response:
- A. Bevel protractor
- B. Sine plate and surface gage
- C. Sine bar, gage blocks, and surface gage
- D. V-block and distance indicator
Answer: A
NEW QUESTION # 253
......
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