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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Quality Assurance22%- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Customer-supplier relations
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Process capability (Cp, Cpk)
  • 3. Variables and attributes data
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Record keeping and traceability
  • 3. Document control
- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. 5 Whys, Fishbone diagrams
  • 4. Nonconforming product control
Topic 2: Technical Mathematics19%- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Properties of circles, angles, and triangles
  • 3. Coordinate systems (polar, Cartesian)
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Algebra
  • 1. Ratio and proportion
  • 2. Linear equations
  • 3. Transposition of formulas
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Fractions, decimals, and percentages
  • 3. Order of operations
Topic 3: Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Visual inspection
  • 3. Liquid penetrant testing
- Sampling
  • 1. OC curves
  • 2. AQL (Acceptable Quality Level)
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. Sampling concepts (lot, sample size)
- Blueprint Reading
  • 1. Drawing types and views
  • 2. Material and finish specifications
  • 3. Symbols and abbreviations
  • 4. Dimensioning and tolerancing (GD&T basics)
- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. Receiving Inspection
  • 3. Final Inspection
  • 4. In-Process Inspection (IPI)
Topic 4: Metrology26%- Calibration
  • 1. Out-of-calibration procedures
  • 2. Traceability to national standards (NIST)
  • 3. Calibration systems and schedules
- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Surface finish measurement
  • 3. Angular measurement
  • 4. Thread measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Hardness testers
  • 3. Surface plates and height standards
  • 4. Coordinate Measuring Machines (CMM)
  • 5. Optical comparators (shadow graphs)
- Common Measurement Tools
  • 1. Height gauges
  • 2. Gauge blocks
  • 3. Micrometers (outside, inside, depth)
  • 4. Pin gauges, thread gauges, ring gauges
  • 5. Calipers (dial, digital, vernier)
  • 6. Dial indicators

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ASQ Certified Quality Inspector Sample Questions (Q40-Q45):

NEW QUESTION # 40
If the area of a rectangle is 483.6 square yards and one side is 93.6 feet long, what is the length, in feet, of the other side of the rectangle?
Response:

Answer: A


NEW QUESTION # 41
You are performing normal sampling on a purchased component. Two of the last five lots have contained too many defective parts to be accepted. What should you do to your sampling plan?
Response:

Answer: D


NEW QUESTION # 42
Bilateral tolerance refers to:
Response:

Answer: C


NEW QUESTION # 43
You are on the production floor of a saw blade factory performing spot verifications of the in-process quality checks. At the saw-body grinding station the operator is verifying the plate thickness to +/- .005" with a pair of micrometers that are accurate to +/- .002".
What can you conclude about this in-process quality check?
Response:

Answer: B


NEW QUESTION # 44
Team progression begins with which stage when members cautiously explore boundaries of acceptable group behavior?
Response:

Answer: A


NEW QUESTION # 45
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