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| Section | Weight | Objectives |
|---|
| Inspection and Test | 32% | - Sampling and inspection
- 1. First article, receiving, in-process, final inspection
- 2. Attribute/variable sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Testing methods
- 1. Destructive, nondestructive (NDT), hardness testing
- 2. Nonconforming material control and MRB
- Technical documentation
- 1. Specifications, standards, and drawing interpretation
- 2. Blueprint reading, GD&T symbols and rules
|
| Quality Assurance and Improvement | 23% | - Process control and capability
- 1. Control charts for variables and attributes
- 2. Cp, Cpk, Ppk, process analysis
- Quality systems and tools
- 1. 7 QC tools, problem solving, CAPA
- 2. Quality management principles, audits, documentation
|
| Metrology | 26% | - Calibration and traceability
- 1. Measurement System Analysis (MSA, Gage R&R)
- 2. Calibration standards and procedures
- Measurement instruments
- 1. Attribute gauges: go/no-go, thread gauges
- 2. Variable gauges: micrometers, calipers, CMMs
- 3. Surface measurement, optical tools
|
| Technical Mathematics | 19% | - Basic shop math
- 1. Algebra, geometry, trigonometry applications
- 2. Fractions, decimals, percentages, conversions
- Basic statistics
- 1. Normal distribution concepts
- 2. Mean, median, mode, range, standard deviation
|
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ASQ Certified Quality Inspector Sample Questions (Q210-Q215):
NEW QUESTION # 210
The most critical part of a calibration system is:
Response:
- A. to have a well-written Standard Operating Procedure (SOP)
- B. to be able to access the system quickly when the auditor asks about it
- C. having a control system to ensure that changes, updates, and modifications to the calibration system are implemented
- D. to follow the calibration procedure each and every time a calibration is performed
Answer: D
NEW QUESTION # 211
Variables charting should be used when:
Response:
- A. it is important to look at both the level and the variability of the process.
- B. the population contains variables.
- C. there are several key characteristics to be monitored.
- D. go/no-go decisions will be made based on the sampling.
Answer: A
NEW QUESTION # 212
At startup, a sample was selected for first article inspection. Production continued while the sample was inspected in the QC lab.
In-process inspections using an AQL sampling plan were performed pending first piece inspection results. The first article inspection result indicated the length of the first piece was at the maximum specification limit.
Which of the following would be the most appropriate action to take?
Response:
- A. Correct the setup and use the in-process AQL sampling inspection results to determine the quality of parts made between the time the sample was selected and when the measurement was found.
- B. Place all items manufactured since startup on hold for another AQL sampling and corrective action on the machine setup.
- C. Place all items manufactured since startup on hold pending 100% re-inspection and corrective action on the machine setup.
- D. Do nothing since the first piece was technically inside the specification limits and production has already started.
Answer: C
NEW QUESTION # 213
The draft standard for Quality Control of Microarrays has determined that measuring the fluorescent light intensity of each of the 2500 sites for varieties of 'junk DNA' on each microarray is a reliable quantitative method for inspection of the microarrays.
Once the fluorescently-tagged 'junk DNA' has been washed over the microarray, the 'junk DNA' cannot be reversibly removed. Which best describes this inspection method?
Response:
- A. Non-destructive, variable inspection
- B. Destructive, variable inspection
- C. Destructive, attribute inspection
- D. Non-destructive, attribute inspection
Answer: B
NEW QUESTION # 214
In order to eliminate inspector errors which of the following would be effective?
Response:
- A. All of the above
- B. Product redesign
- C. Checklists
- D. Templates
Answer: A
NEW QUESTION # 215
......
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