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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Metrology26%- Common Measurement Tools
  • 1. Micrometers (outside, inside, depth)
  • 2. Calipers (dial, digital, vernier)
  • 3. Gauge blocks
  • 4. Height gauges
  • 5. Dial indicators
  • 6. Pin gauges, thread gauges, ring gauges
- Measurement Techniques
  • 1. Surface finish measurement
  • 2. Angular measurement
  • 3. Linear and dimensional measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Thread measurement
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Hardness testers
  • 3. Coordinate Measuring Machines (CMM)
  • 4. Surface plates and height standards
  • 5. Optical comparators (shadow graphs)
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Out-of-calibration procedures
  • 3. Calibration systems and schedules
Topic 2: Inspection and Test33%- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. First Article Inspection (FAI)
  • 3. Receiving Inspection
  • 4. Final Inspection
- Blueprint Reading
  • 1. Drawing types and views
  • 2. Symbols and abbreviations
  • 3. Material and finish specifications
  • 4. Dimensioning and tolerancing (GD&T basics)
- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. OC curves
  • 4. AQL (Acceptable Quality Level)
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Liquid penetrant testing
  • 3. Visual inspection
Topic 3: Quality Assurance22%- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Variables and attributes data
  • 3. Process capability (Cp, Cpk)
- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Material Review Board (MRB)
  • 3. Nonconforming product control
  • 4. Corrective and Preventive Actions (CAPA)
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Customer-supplier relations
  • 3. Cost of quality (prevention, appraisal, failure)
Topic 4: Technical Mathematics19%- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Order of operations
  • 3. Fractions, decimals, and percentages
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Area, volume, and perimeter calculations
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Algebra
  • 1. Transposition of formulas
  • 2. Ratio and proportion
  • 3. Linear equations

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ASQ Certified Quality Inspector Sample Questions (Q235-Q240):

NEW QUESTION # 235
An aerial tower lift truck has just arrived at the inspector's shop to review a craze in the filament wound composite on the bottom side of the boom to see if there is hazardous structural damage. The center of the craze is 35 feet from the bucket. The inspector has to measure the maximum diameter of the craze.
The caliper is dimensioned in millimeters. The maintenance chart is given here:


What classification should the inspector provide for this boom damage? Response:

Answer: B


NEW QUESTION # 236
You are using an oscilloscope to measure the output of a circuit. Waveform can be measured or determined with this equipment. Which of the following measurements can also be measured or determined with this equipment?
Response:

Answer: A


NEW QUESTION # 237
Which of the following best describes the Six Sigma philosophy?
Response:

Answer: A


NEW QUESTION # 238
A gage that responds to the increase in pressure when air flow is reduced is called a(n):
Response:

Answer: B


NEW QUESTION # 239
A sampling plan where each item is treated as a sample of one in determining to accept, reject, or continue is called a:
Response:

Answer: C


NEW QUESTION # 240
......

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