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| Section | Weight | Objectives |
|---|
| Topic 1: Metrology | 26% | - Calibration and traceability
- 1. Calibration standards and procedures
- 2. Measurement System Analysis (MSA, Gage R&R)
- Measurement instruments
- 1. Variable gauges: micrometers, calipers, CMMs
- 2. Surface measurement, optical tools
- 3. Attribute gauges: go/no-go, thread gauges
|
| Topic 2: Inspection and Test | 32% | - Sampling and inspection
- 1. Attribute/variable sampling plans (ANSI/ASQ Z1.4, Z1.9)
- 2. First article, receiving, in-process, final inspection
- Testing methods
- 1. Destructive, nondestructive (NDT), hardness testing
- 2. Nonconforming material control and MRB
- Technical documentation
- 1. Blueprint reading, GD&T symbols and rules
- 2. Specifications, standards, and drawing interpretation
|
| Topic 3: Technical Mathematics | 19% | - Basic statistics
- 1. Mean, median, mode, range, standard deviation
- 2. Normal distribution concepts
- Basic shop math
- 1. Fractions, decimals, percentages, conversions
- 2. Algebra, geometry, trigonometry applications
|
| Topic 4: Quality Assurance and Improvement | 23% | - Quality systems and tools
- 1. Quality management principles, audits, documentation
- 2. 7 QC tools, problem solving, CAPA
- Process control and capability
- 1. Cp, Cpk, Ppk, process analysis
- 2. Control charts for variables and attributes
|
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ASQ Certified Quality Inspector Sample Questions (Q210-Q215):
NEW QUESTION # 210
Reading an instrument in error due to reading the scale at an angle rather than directly is an example of what type of error?
Response:
- A. Parallax
- B. Manipulation
- C. Workpiece geometry
- D. Mounting
Answer: A
NEW QUESTION # 211
The two mandatory criteria for software quality are:
Response:
- A. Reliability and Stability
- B. Compliance and Modifiability
- C. Stability and Compliance
- D. Reliability and Modifiability
Answer: B
NEW QUESTION # 212
Geometric dimensioning and tolerancing defines a basic dimension as:
Response:
- A. the general term applied to a physical portion of a part, such as a surface, pin, tab, hole, or slot.
- B. dimension, usually without tolerance, used for information purposes only.
- C. a numerical value expressed in appropriate units of measure and used to define the size, location, geometric characteristic, or surface texture of a part or part feature.
- D. a numerical value used to describe the theoretically exact size, profile orientation, or location of a feature or datum target.
Answer: D
NEW QUESTION # 213
A control chart is used to control a paper towel line. End product is produced in rolls of varying length 12 inches wide. Nonconformities include tears, improper printing, improper perforations, etc. The control statistic is defects per 100 sheets with one roll constituting a sample.
Which control chart is most appropriate to use?
Response:
Answer: C
NEW QUESTION # 214
There are four classic costs of quality (COQ) categories. Which of the following would include process planning?
Response:
- A. Prevention costs
- B. Internal failure costs
- C. Appraisal costs
- D. External failure costs
Answer: A
NEW QUESTION # 215
......
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