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| Section | Weight | Objectives |
|---|---|---|
| Refractory Materials & Qualification | 25% | - Applicator qualification requirements - Material qualification testing - Types, properties, and specifications |
| Testing & Inspection | 15% | - Acceptance/rejection criteria - Sample preparation and testing procedures - ASTM test methods (C113, C133, C704, etc.) |
| API STD 936 Core Requirements | 30% | - Quality control guidelines - Roles and responsibilities of personnel - Documentation and reporting requirements |
| Curing, Drying & Post-Installation | 10% | - Dryout and heating protocols - Defects, repair, and maintenance - Curing and firing procedures |
| Installation Methods & Procedures | 20% | - Anchors and support systems - Mixing, batching, and placement techniques - Casting, gunning, ramming, hand packing |
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NEW QUESTION # 86
Maximum allowable crack length, visible on the surface of a dense firebrick, is:
Answer: B
Explanation:
API Std 936 defines crack length acceptance as follows:
"Surface cracks in dense firebrick shall not exceed 1/2 in. (13 mm) in length and shall not extend through the thickness of the brick."
- API Std 936, Section 8.3.3
Therefore, Option C is the correct maximum allowable length for a visible crack on firebrick.
NEW QUESTION # 87
The standard test method for abrasion resistance of refractory materials at room temperature is
Answer: A
NEW QUESTION # 88
Size distribution of aggregate particles is determined by:
Answer: C
Explanation:
The correct method for determining the size distribution of aggregate particles used in refractory castables isscreen analysis. This is a standardized technique for analyzing particle size distribution by passing material through a series of sieves with progressively smaller openings.
As specified in API 936 and related technical literature such as API TR 978 and API TR 980, aggregate grading and size distribution directly affect the packing density and therefore the performance of monolithic refractories. The screen analysis is fundamental in determining if aggregates fall within the prescribed grading ranges, which is critical for workability, density, and mechanical strength.
Reference:API TR 978 -Monolithic Refractories: Manufacture, Properties, and Selection, Section on
"Aggregate Grading"API Std 936 (Installation Quality Control of Monolithic Refractories) - ASTM C136
/C136M referenced in material property section.
NEW QUESTION # 89
The length of metal fiber is
Answer: D
NEW QUESTION # 90
If application of hydraulic bonded or chemical setting refractory is interrupted, the refractory lining shall be:
Answer: A
Explanation:
When installation is interrupted, the partially installed refractory must becut back to the shell between anchorswhile it is still workable. This ensures a clean, rough bonding surface free from weak or partially set material. API 936 requires this method for bothhydraulic bondedandchemically bondedsystems to preserve lining integrity and avoid delamination between old and new material.
Reference:
API Std 936, Section 6.2.3 - "When work is interrupted, material shall be cut back to the shell between anchors while still plastic."
NEW QUESTION # 91
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