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API API-936 Exam Syllabus Topics:

SectionObjectives
Topic 1: Applicator and Material Qualification- Installation methods
  • 1. Casting
  • 2. Gunning
  • 3. Hand packing
  • 4. Ramming
- Qualification procedures
  • 1. Environmental controls
  • 2. Surface preparation
  • 3. Mixing and water control
Topic 2: Inspection- Inspection techniques
  • 1. Hammer testing
  • 2. Radiographic inspection
  • 3. Core sampling
  • 4. Visual inspection
- Quality verification
  • 1. Material traceability
  • 2. Acceptance criteria
  • 3. Documentation requirements
  • 4. Repair procedures
Topic 3: Laboratory Testing Procedures- Material qualification
  • 1. Curing and firing procedures
  • 2. Acceptance and rejection criteria
  • 3. Sample preparation
- Refractory test methods
  • 1. Cold crushing strength testing
  • 2. Workability index testing
  • 3. Abrasion resistance testing
  • 4. Reheat change testing
Topic 4: Installation- Installation equipment
  • 1. Casting equipment
  • 2. Vibration equipment
  • 3. Gunite equipment
- Installation quality control
  • 1. Flash set recognition
  • 2. Production sampling
  • 3. Anchor systems and layouts
  • 4. Fiber addition procedures
Topic 5: Post-Installation- Final verification
  • 1. Lining integrity inspection
  • 2. Environmental conditions
  • 3. Sealing requirements
- Dry-out and curing
  • 1. Cooling procedures
  • 2. Temperature monitoring
  • 3. Heat-up schedules

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Answers API-936 Real Questions | API-936 Dump Collection

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API Refractory Personnel Sample Questions (Q83-Q88):

NEW QUESTION # 83
Testing to verify that the application equipment and personnel are capable of meeting specified quality standards is called:

Answer: D

Explanation:
Applicator qualification testingis a term used in API 936 to describe the testing required to evaluate whether installation equipment and personnel can achieve the required physical properties (e.g., density, strength) in the final refractory. This testing often involves a mock-up or practice panel where variables like rebound, compaction, and finish are assessed.
The objective is to ensure:
Installation consistency across shifts or crews
Operator competence with specific materials
Adequate equipment settings (nozzles, air pressure, etc.)
Applicator qualification must be completed before production installation begins and is separate from material qualification or final as-installed testing.
Reference:
API Std 936, Section 5.2.2 - "Applicator qualifications shall be demonstrated by pre-installation testing using the proposed equipment and methods." API TR 980 - Sections on "Personnel and Equipment Qualification" and "Field Mock-ups"


NEW QUESTION # 84
An alternative to wire mesh baskets is a panel with enclosed sides when the:

Answer: A

Explanation:
API 936 allows for the use oftest panels with enclosed sidesinstead of mesh basketswhen the dimensions exceed 18 in. x 18 in. x 4 in.This substitution provides adequate confinement and stability for larger samples during casting and curing, helping maintain uniformity and representative test integrity.
Wire mesh baskets are typically preferred for smaller, lighter samples, but for larger mock-ups or when vibration is involved, fully enclosed forms prevent edge erosion and deformation during casting and handling.
Reference:
API Std 936, Section 7.3.1.1 - "For samples greater than 18 in. × 18 in. × 4 in. (450 mm × 450 mm × 100 mm), solid-sided molds may be used instead of wire mesh baskets."


NEW QUESTION # 85
The welding method utilizing an arc-welding machine in conjunction with a timer and a gun is called

Answer: D


NEW QUESTION # 86
The vessel in which coke and residual hydrocarbons are burned off the catalyst and the flue gas is then separated from the catalyst is called

Answer: D


NEW QUESTION # 87
Applicator qualification for thin layer erosion resistant lining, each applicator shall pack a test panel of size.

Answer: D


NEW QUESTION # 88
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