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API API-510 Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Damage Mechanisms and Corrosion Assessment22%- Corrosion under insulation (CUI) and environmental degradation
- High-temperature damage and material degradation
- Cracking mechanisms (environmental, fatigue, creep)
- Internal, external, and localized corrosion
- Damage assessment and prioritization
Topic 2: Fitness-for-Service, RBI, and Pressure Testing12%- Hydrostatic, pneumatic, and leak testing rules
- Acceptance criteria and post-test evaluation
- API 579/ASME FFS-1 screening and assessment
- Risk-based inspection (RBI) principles and application
Topic 3: Repairs, Alterations, Rerating, and Mechanical Integrity16%- Repair vs alteration definitions and procedures
- Authorization and responsibility for work
- Documentation and post-work verification
- Pressure relieving devices and overpressure protection
- Rerating, reclassification, and nameplate updates
Topic 4: Design, Materials, and Fabrication Rules22%- ASME Section VIII, V, IX application
- Material selection, properties, and toughness requirements
- Welding, qualification, and PWHT requirements
- Positive material identification (PMI) and traceability
- Flanges, bolting, gaskets, and special components
- MAWP, thickness, and joint efficiency calculations
Topic 5: Inspection Scope, Planning, and Data Evaluation28%- Remaining life and corrosion rate calculations
- Inspection methods and technique selection
- TML/CML selection and measurement planning
- Code scope, jurisdiction, and regulatory requirements
- Inspection interval determination and extension rules
- Records review and baseline data collection

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API Pressure Vessel Inspector Sample Questions (Q61-Q66):

NEW QUESTION # 61
As per API 510, what is the maximum allowed time between the testing of pressure relieving devices?

Answer: A


NEW QUESTION # 62
API-510 requires a hydrostatic test to be performed at what interval during the vessel's service life?

Answer: B


NEW QUESTION # 63
The API authorized pressure vessel inspector may give prior authorization for repairs that do not involve:

Answer: C


NEW QUESTION # 64
Who is responsible to ensure that the Authorized Inspection Agency functions in accordance with the requirements of API 510?

Answer: A


NEW QUESTION # 65
For alterations or repairs on vessels that were previously post-weld heat treated as a code requirement and fabricated of P-1 and P-3 materials, preheating is not to be less than ___________ may be considered as an alternative to PWHT.

Answer: B


NEW QUESTION # 66
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