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ASQ CQI Exam Syllabus Topics:

Section	Weight	Objectives
Topic 1: Quality Assurance	22%	- Statistical Process Control (SPC) 1. Control charts (X-bar, R, p, c charts) 2. Process capability (Cp, Cpk) 3. Variables and attributes data - Quality Basics 1. Customer-supplier relations 2. Cost of quality (prevention, appraisal, failure) 3. Quality management systems (ISO 9001 overview) - Quality Audits and Documentation 1. Document control 2. Record keeping and traceability 3. Audit types (internal, external, product, process) - Root Cause Analysis and Corrective Action 1. Corrective and Preventive Actions (CAPA) 2. Nonconforming product control 3. Material Review Board (MRB) 4. 5 Whys, Fishbone diagrams
Topic 2: Metrology	26%	- Common Measurement Tools 1. Calipers (dial, digital, vernier) 2. Height gauges 3. Gauge blocks 4. Dial indicators 5. Micrometers (outside, inside, depth) 6. Pin gauges, thread gauges, ring gauges - Special Measurement Equipment 1. Thread measuring wires 2. Coordinate Measuring Machines (CMM) 3. Hardness testers 4. Surface plates and height standards 5. Optical comparators (shadow graphs) - Measurement Techniques 1. Surface finish measurement 2. Angular measurement 3. Gauge R&R (Repeatability and Reproducibility) 4. Linear and dimensional measurement 5. Thread measurement - Calibration 1. Calibration systems and schedules 2. Out-of-calibration procedures 3. Traceability to national standards (NIST)
Topic 3: Inspection and Test	33%	- Inspection Planning and Processes 1. Receiving Inspection 2. Final Inspection 3. In-Process Inspection (IPI) 4. First Article Inspection (FAI) - Nondestructive Testing (NDT) 1. Liquid penetrant testing 2. Visual inspection 3. Magnetic particle testing - Blueprint Reading 1. Drawing types and views 2. Dimensioning and tolerancing (GD&T basics) 3. Symbols and abbreviations 4. Material and finish specifications - Sampling 1. Sampling concepts (lot, sample size) 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9) 3. AQL (Acceptable Quality Level) 4. OC curves
Topic 4: Technical Mathematics	19%	- Geometry 1. Area, volume, and perimeter calculations 2. Properties of circles, angles, and triangles 3. Coordinate systems (polar, Cartesian) - Measurement Systems 1. Metric (SI) and Imperial (U.S. Customary) units 2. Unit conversions - Algebra 1. Transposition of formulas 2. Linear equations 3. Ratio and proportion - Trigonometry 1. Right triangle solutions 2. Pythagorean theorem 3. Trigonometric functions (sine, cosine, tangent) - Basic Shop Math 1. Fractions, decimals, and percentages 2. Order of operations 3. Arithmetic operations (addition, subtraction, multiplication, division)

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ASQ Certified Quality Inspector Sample Questions (Q153-Q158):

NEW QUESTION # 153
If the capability index (Cp) of a process is less than 1.00, this generally means:
Response:

A. Either one, or both control limits are outside the tolerance limits
B. Either one, or both tolerance limits are outside the control limits
C. The process average is less than the control limits
D. The process is not in statistical control

Answer: A

NEW QUESTION # 154
Which of the following regarding random sampling is a standard norm?
Response:

A. Every item selected from a known population has an equal chance of being selected.
B. All of the above
C. The selection of any one item from a known population will not have any bearing on the probability of selecting any other item.
D. All potential factors that exist within a population under study have equal representation in the sample.

Answer: B

NEW QUESTION # 155
When performing multiple step equations, e.g. (51.5 + 42.1) - 36.32, what is the rule for maintaining significant digits?
Response:

A. Keep at least one less significant digit in the intermediate results than needed in the final answer
B. Adding a zero to the right of the decimal point
C. Keep at least one less significant digit than in data point in the calculation
D. Keep at least one more significant digit in the intermediate results than needed in the final answer

Answer: D

NEW QUESTION # 156
You are reviewing a supplier's calibration records and you find an entry for the micrometers you are holding. It lists the date, item description, tracking number, measurements taken, required accuracy, environmental conditions, pass/fail determination and the calibration technician's name and signature.
What can you conclude about this system?
Response:

A. The system is fully adequate and does not need further investigation
B. All calibrations must immediately be redone
C. It is not traceable to NIST
D. Inadequate equipment traceability is in effect

Answer: D

NEW QUESTION # 157
Which of the following conditions must be met for a process to be in a state of statistical control?
Response:

A. All subgroup averages and ranges are within control limits.
B. Most of the product output by the process is in specification.
C. All variation has been completely removed.
D. Previously optimal process settings are used.

Answer: A

NEW QUESTION # 158
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