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| Section | Objectives |
|---|
| Post-Installation | - Dry-out and curing
- 1. Temperature monitoring
- 2. Cooling procedures
- 3. Heat-up schedules
- Final verification
- 1. Sealing requirements
- 2. Environmental conditions
- 3. Lining integrity inspection
|
| Installation | - Installation quality control
- 1. Production sampling
- 2. Flash set recognition
- 3. Fiber addition procedures
- 4. Anchor systems and layouts
- Installation equipment
- 1. Gunite equipment
- 2. Casting equipment
- 3. Vibration equipment
|
| Laboratory Testing Procedures | - Material qualification
- 1. Acceptance and rejection criteria
- 2. Curing and firing procedures
- 3. Sample preparation
- Refractory test methods
- 1. Workability index testing
- 2. Cold crushing strength testing
- 3. Reheat change testing
- 4. Abrasion resistance testing
|
| Applicator and Material Qualification | - Qualification procedures
- 1. Mixing and water control
- 2. Environmental controls
- 3. Surface preparation
- Installation methods
- 1. Ramming
- 2. Casting
- 3. Hand packing
- 4. Gunning
|
| Inspection | - Quality verification
- 1. Acceptance criteria
- 2. Material traceability
- 3. Documentation requirements
- 4. Repair procedures
- Inspection techniques
- 1. Hammer testing
- 2. Radiographic inspection
- 3. Visual inspection
- 4. Core sampling
|
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API Refractory Personnel Sample Questions (Q40-Q45):
NEW QUESTION # 40
An internal component used for the separation of solids from flue or product gas in a fluid coking unit is called
- A. Riser of FCU
- B. Plenum
- C. A cyclone
- D. None of the above
Answer: C
NEW QUESTION # 41
The standard size of a fabricated test panel for pneumatic gunning qualification is
- A. (500 mm x 500 mm)
- B. (700 mm x 700 mm)
- C. (600 mm x 600 mm) 24 " x 24"
- D. None of the above
Answer: C
NEW QUESTION # 42
Maximum allowable crack length, visible on the surface of a dense firebrick, is:
- A. 3/4 in. (19 mm)
- B. 3/8 in. (10 mm)
- C. 1/2 in.(12 mm)
- D. 1/4 in. (6 mm)
Answer: C
Explanation:
API Std 936 defines crack length acceptance as follows:
"Surface cracks in dense firebrick shall not exceed 1/2 in. (13 mm) in length and shall not extend through the thickness of the brick."
- API Std 936, Section 8.3.3
Therefore, Option C is the correct maximum allowable length for a visible crack on firebrick.
NEW QUESTION # 43
For erosion service, density results are determined from which of the following specimens?
- A. Abrasion plates only
- B. Crushing cubes and linear change bars
- C. Abrasion plates and linear change bars
- D. Crushing cubes only
Answer: C
Explanation:
For linings intended for erosive service, API 936 requires testing that includes specimens that experience real service wear simulation:
"For erosive service, bulk density shall be determined using the abrasion resistance test specimens and the linear change specimens."
- API Std 936, Section 6.4.3
Thus, both abrasion plates and linear change bars are used to evaluate density in erosion-sensitive applications.
NEW QUESTION # 44
For qualification testing, test panels for pneumatic gunning are inclined at a:
- A. 60° angle above the horizontal.
- B. 45° angle above the horizontal.
- C. 30° angle above the horizontal.
- D. 90° angle above the horizontal.
Answer: B
Explanation:
When qualifying materials and personnel for gunning applications, the standard test panel orientation is:
"The gunned panels shall be prepared on steel plate forms inclined at 45° to the horizontal."
- API Std 936, Section 6.5.1, Gunning Test Panels
This standardized angle helps evaluate rebound and build-up in conditions that simulate typical applications.
NEW QUESTION # 45
......
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