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API API-510 Exam Syllabus Topics:

Section	Weight	Objectives
Design, Materials, and Fabrication Rules	22%	- MAWP, thickness, and joint efficiency calculations - Flanges, bolting, gaskets, and special components - Material selection, properties, and toughness requirements - Positive material identification (PMI) and traceability - ASME Section VIII, V, IX application - Welding, qualification, and PWHT requirements
Damage Mechanisms and Corrosion Assessment	22%	- High-temperature damage and material degradation - Internal, external, and localized corrosion - Corrosion under insulation (CUI) and environmental degradation - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep)
Inspection Scope, Planning, and Data Evaluation	28%	- Records review and baseline data collection - Inspection interval determination and extension rules - Remaining life and corrosion rate calculations - Inspection methods and technique selection - Code scope, jurisdiction, and regulatory requirements - TML/CML selection and measurement planning
Fitness-for-Service, RBI, and Pressure Testing	12%	- Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules - API 579/ASME FFS-1 screening and assessment
Repairs, Alterations, Rerating, and Mechanical Integrity	16%	- Authorization and responsibility for work - Pressure relieving devices and overpressure protection - Documentation and post-work verification - Repair vs alteration definitions and procedures - Rerating, reclassification, and nameplate updates

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API Pressure Vessel Inspector Sample Questions (Q167-Q172):

NEW QUESTION # 167
Which is the most severe stress caused by internal pressure in a cylindrical shell?

A. Circumferential stress acting along the longitudinal axis
B. Longitudinal stress acting along the circumferential axis
C. Longitudinal stress acting along the longitudinal axis
D. Circumferential stress acting along the circumferential axis

Answer: A

NEW QUESTION # 168
Unless there is indicative information on the brittle characteristics of the vessel material, the test temperature of the metal during a pressure test need not exceed what temperature?

A. 60°F
B. 120°F
C. 130°F
D. 200°F

Answer: B

NEW QUESTION # 169
After an alteration to a pressure vessel, in lieu of a hydrostatic test, special inspection procedures will be carried out. What must be done prior to carrying out the special inspection procedures?

A. Check with the NBIC Authorized inspector
B. Review all NDE procedures prior to commencement of the NDE used to waive the hydrostatic test requirement
C. Consult with the chief inspector of the jurisdiction
D. Make certain it is permitted by any jurisdictional rules that may exist and consult with an engineer experienced in pressure vessel design and the Authorized Pressure Vessel Inspector

Answer: D

NEW QUESTION # 170
The surface remote from a welded joint is defined as:

A. 1 inch on either side of the weld or twice the minimum thickness whichever is greater
B. 2 inches on either side of the weld
C. 1 inch on either side of the weld or twice the minimum thickness whichever is less
D. For vessels with inside diameters less than 60 inches 20 inches or ½ the vessel diameter

Answer: A

NEW QUESTION # 171
Risk-based Inspection combines the assessment of?

A. chances of failure and the cost of failure
B. likelihood of failure and the effects on plant operation of failure
C. likelihood of failure and the consequence of failure
D. likelihood of poor inspection and the consequence of failure

Answer: C

NEW QUESTION # 172
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